Philip Samaha

Ramy Harik, Fadi El Kalach, Jad Samaha et al.

This paper presents two industry-grade datasets captured during an 8-hour continuous operation of the manufacturing assembly line at the Future Factories Lab, University of South Carolina, on 08/13/2024. The datasets adhere to industry standards, covering communication protocols, actuators, control mechanisms, transducers, sensors, and cameras. Data collection utilized both integrated and external sensors throughout the laboratory, including sensors embedded within the actuators and externally installed devices. Additionally, high-performance cameras captured key aspects of the operation. In a prior experiment [1], a 30-hour continuous run was conducted, during which all anomalies were documented. Maintenance procedures were subsequently implemented to reduce potential errors and operational disruptions. The two datasets include: (1) a time-series analog dataset, and (2) a multi-modal time-series dataset containing synchronized system data and images. These datasets aim to support future research in advancing manufacturing processes by providing a platform for testing novel algorithms without the need to recreate physical manufacturing environments. Moreover, the datasets are open-source and designed to facilitate the training of artificial intelligence models, streamlining research by offering comprehensive, ready-to-use resources for various applications and projects.

Ramy Harik, Fadi El Kalach, Jad Samaha et al.

Two industry-grade datasets are presented in this paper that were collected at the Future Factories Lab at the University of South Carolina on December 11th and 12th of 2023. These datasets are generated by a manufacturing assembly line that utilizes industrial standards with respect to actuators, control mechanisms, and transducers. The two datasets were both generated simultaneously by operating the assembly line for 30 consecutive hours (with minor filtering) and collecting data from sensors equipped throughout the system. During operation, defects were also introduced into the assembly operation by manually removing parts needed for the final assembly. The datasets generated include a time series analog dataset and the other is a time series multi-modal dataset which includes images of the system alongside the analog data. These datasets were generated with the objective of providing tools to further the research towards enhancing intelligence in manufacturing. Real manufacturing datasets can be scarce let alone datasets with anomalies or defects. As such these datasets hope to address this gap and provide researchers with a foundation to build and train Artificial Intelligence models applicable for the manufacturing industry. Finally, these datasets are the first iteration of published data from the future Factories lab and can be further adjusted to fit more researchers needs moving forward.

Navid Aftabi, Philip Samaha, Jin Ma et al.

Industrial robotic systems are central to automating smart manufacturing operations. Connected and automated factories face growing cybersecurity risks that can potentially cause interruptions and damages to physical operations. Among these attacks, data-integrity attacks often involve sophisticated exploitation of vulnerabilities that enable an attacker to access and manipulate the operational data and are hence difficult to detect with only existing intrusion detection or model-based detection. This paper addresses the challenges in utilizing existing side-channels to detect data-integrity attacks in robotic manufacturing processes by developing an online detection framework, ViSTR-GP, that cross-checks encoder-reported measurements against a vision-based estimate from an overhead camera outside the controller's authority. In this framework, a one-time interactive segmentation initializes SAM-Track to generate per-frame masks. A low-rank tensor-regression surrogate maps each mask to measurements, while a matrix-variate Gaussian process models nominal residuals, capturing temporal structure and cross-joint correlations. A frame-wise test statistic derived from the predictive distribution provides an online detector with interpretable thresholds. We validate the framework on a real-world robotic testbed with synchronized video frame and encoder data, collecting multiple nominal cycles and constructing replay attack scenarios with graded end-effector deviations. Results on the testbed indicate that the proposed framework recovers joint angles accurately and detects data-integrity attacks earlier with more frequent alarms than all baselines. These improvements are most evident in the most subtle attacks. These results show that plants can detect data-integrity attacks by adding an independent physical channel, bypassing the controller's authority, without needing complex instrumentation.