Zhangyue Shi

Zhangyue Shi, Yuxuan Li, Chenang Liu

In advanced manufacturing, the incorporation of sensing technology provides an opportunity to achieve efficient in-situ process monitoring using machine learning methods. Meanwhile, the advances of information technologies also enable a connected and decentralized environment for manufacturing systems, making different manufacturing units in the system collaborate more closely. In a decentralized manufacturing system, the involved units may fabricate same or similar products and deploy their own machine learning model for online process monitoring. However, due to the possible inconsistency of task progress during the operation, it is also common that some units have more informative data while some have less informative data. Thus, the monitoring performance of machine learning model for each unit may highly vary. Therefore, it is extremely valuable to achieve efficient and secured knowledge sharing among the units in a decentralized manufacturing system for enhancement of poorly performed models. To realize this goal, this paper proposes a novel knowledge distillation-based information sharing (KD-IS) framework, which could distill informative knowledge from well performed models to improve the monitoring performance of poorly performed models. To validate the effectiveness of this method, a real-world case study is conducted in a connected fused filament fabrication (FFF)-based additive manufacturing (AM) platform. The experimental results show that the developed method is very efficient in improving model monitoring performance at poorly performed models, with solid protection on potential data privacy.

Yuxuan Li, Tianxin Xie, Chenang Liu et al.

The incorporation of advanced sensors and machine learning techniques has enabled modern manufacturing enterprises to perform data-driven classification-based anomaly detection based on the sensor data collected in manufacturing processes. However, one critical challenge is that newly presented defect category may manifest as the manufacturing process continues, resulting in monitoring performance deterioration of previously trained machine learning models. Hence, there is an increasing need for empowering machine learning models to learn continually. Among all continual learning methods, memory-based continual learning has the best performance but faces the constraints of data storage capacity. To address this issue, this paper develops a novel pseudo replay-based continual learning framework by integrating class incremental learning and oversampling-based data generation. Without storing all the data, the developed framework could generate high-quality data representing previous classes to train machine learning model incrementally when new category anomaly occurs. In addition, it could even enhance the monitoring performance since it also effectively improves the data quality. The effectiveness of the proposed framework is validated in three cases studies, which leverages supervised classification problem for anomaly detection. The experimental results show that the developed method is very promising in detecting novel anomaly while maintaining a good performance on the previous task and brings up more flexibility in model architecture.

Zhangyue Shi, Zekai Wang, Yuxuan Li

In clinical practice, automatic analysis of electrocardiogram (ECG) is widely applied to identify irregular heart rhythms and other electrical anomalies of the heart, enabling timely intervention and potentially improving clinical outcomes. However, due to the limited samples in certain types of ECG signals, the class imbalance issues pose a challenge for ECG-based detection. In addition, as the volume of patient data grows, long-term storage of all historical data becomes increasingly burdensome as training samples to recognize new patterns and classify existing ECG signals accurately. Therefore, to enhance the performance of anomaly detection while addressing storage limitations, we propose a pseudo-replay based semi-supervised continual learning framework, which consists of two components: unsupervised identification and replay-based detection. For unsupervised identification, an unsupervised generative adversarial network (GAN)-based framework is integrated to detect novel patterns. Besides, instead of directly storing all historical data, a pseudo replay-based learning strategy is proposed which utilizes a generator to learn the data distribution for each individual task. When a new task arises, the generator synthesizes pseudo data representative of previous learnt classes, enabling the model to detect both the existed patterns and the newly presented anomalies. The effectiveness of the proposed framework is validated in four public ECG datasets, which leverages supervised classification problems for anomaly detection. The experimental results show that the developed approach is very promising in identifying novel anomalies while maintaining good performance on detecting existing ECG signals.