Tianju Xue

Shuheng Liao, Tianju Xue, Jihoon Jeong et al.

Understanding the thermal behavior of additive manufacturing (AM) processes is crucial for enhancing the quality control and enabling customized process design. Most purely physics-based computational models suffer from intensive computational costs and the need of calibrating unknown parameters, thus not suitable for online control and iterative design application. Data-driven models taking advantage of the latest developed computational tools can serve as a more efficient surrogate, but they are usually trained over a large amount of simulation data and often fail to effectively use small but high-quality experimental data. In this work, we developed a hybrid physics-based data-driven thermal modeling approach of AM processes using physics-informed neural networks. Specifically, partially observed temperature data measured from an infrared camera is combined with the physics laws to predict full-field temperature history and to discover unknown material and process parameters. In the numerical and experimental examples, the effectiveness of adding auxiliary training data and using the pretrained model on training efficiency and prediction accuracy, as well as the ability to identify unknown parameters with partially observed data, are demonstrated. The results show that the hybrid thermal model can effectively identify unknown parameters and capture the full-field temperature accurately, and thus it has the potential to be used in iterative process design and real-time process control of AM.

Erol Lale, Jan Eliáš, Ke Yu et al.

This article presents a comparison of various implementations of the Lattice Discrete Particle Model (LDPM) for the numerical simulation of concrete and other heterogeneous quasibrittle materials. The comparison involves the use of transient implicit and explicit solvers and steady-state (static) solvers and implementations for Central Processing Unit (CPU) as well as Graphics Processing Unit (GPU). The various implementations are compared on the basis of a set of benchmarks tests describing behaviors of increasing computational complexity. They include elastic vibrations, confined strain-hardening compressive response, tensile fracture, and unconfined strain-softening compressive response. Metrics of interest extracted from the simulations include macroscopic stress versus strain responses, computational times, number of iterations, and energy balance error. Pairwise comparison of final crack patterns is provided through the correlation coefficient and normalized root mean square error of the crack opening vectors. Moreover, for the most numerically challenging case of unconfined compression with sliding boundary conditions, the stability of the strain-softening response is tested by perturbing the solutions as well as changing the convergence criteria and time step size. Attached to this paper is the complete input data of the benchmark tests; this will allow researchers to run the examples and compare them with their own implementations. In addition, most of the reported implementations are publicly available in open source packages.

Linfeng Zhang, Siheng Chen, Yuzhu Cai et al.

AI agents are emerging as a practical way to run multi-step scientific workflows that interleave reasoning with tool use and verification, pointing to a shift from isolated AI-assisted steps toward \emph{agentic science at scale}. This shift is increasingly feasible, as scientific tools and models can be invoked through stable interfaces and verified with recorded execution traces, and increasingly necessary, as AI accelerates scientific output and stresses the peer-review and publication pipeline, raising the bar for traceability and credible evaluation. However, scaling agentic science remains difficult: workflows are hard to observe and reproduce; many tools and laboratory systems are not agent-ready; execution is hard to trace and govern; and prototype AI Scientist systems are often bespoke, limiting reuse and systematic improvement from real workflow signals. We argue that scaling agentic science requires an infrastructure-and-ecosystem approach, instantiated in Bohrium+SciMaster. Bohrium acts as a managed, traceable hub for AI4S assets -- akin to a HuggingFace of AI for Science -- that turns diverse scientific data, software, compute, and laboratory systems into agent-ready capabilities. SciMaster orchestrates these capabilities into long-horizon scientific workflows, on which scientific agents can be composed and executed. Between infrastructure and orchestration, a \emph{scientific intelligence substrate} organizes reusable models, knowledge, and components into executable building blocks for workflow reasoning and action, enabling composition, auditability, and improvement through use. We demonstrate this stack with eleven representative master agents in real workflows, achieving orders-of-magnitude reductions in end-to-end scientific cycle time and generating execution-grounded signals from real workloads at multi-million scale.

Ziyuan Xie, Weipeng Xu, Dazhi Zhao et al.

Disordered metamaterials are promising for programming physical properties across diverse applications, yet their inverse design remains challenging due to the non-intuitive structure-property relationships and large design spaces. Recent generative approaches, particularly diffusion models, have shown potential in high-dimensional inverse design tasks. However, existing methods typically rely on carefully crafted training objectives, such as conditional data-driven or physics-informed loss functions. Because these strategies are inherently task-specific, the model must be retrained from scratch whenever the design problem changes (e.g., different governing equations, boundary conditions, or design objectives), severely limiting their flexibility and generalization ability. In this work, we propose physics-guided diffusion models that leverage differentiable physics-based solvers to instantly guide the generative process for inverse design. Drawing inspiration from classifier guidance, we develop a sampling strategy that directly incorporates physics guidance into the reverse stochastic differential equations. Our approach enables task-adaptive generation using gradients from differentiable solvers, while the diffusion model itself needs to be trained only once on unlabeled data. Focusing on disordered foam metamaterials, we present three representative design tasks: (1) achieving target effective thermal conductivity, (2) matching desired load-displacement response, and (3) maximizing energy absorption involving fractures. In each scenario, the proposed method successfully generates foam-like geometries that fulfill the prescribed physical objectives. These results demonstrate the versatility, efficiency, and practicality of physics-guided diffusion models for tackling complex inverse design problems in disordered metamaterials and beyond.

Tianju Xue, Sigrid Adriaenssens, Sheng Mao

The dynamics of soft mechanical metamaterials provides opportunities for many exciting engineering applications. Previous studies often use discrete systems, composed of rigid elements and nonlinear springs, to model the nonlinear dynamic responses of the continuum metamaterials. Yet it remains a challenge to accurately construct such systems based on the geometry of the building blocks of the metamaterial. In this work, we propose a machine learning approach to address this challenge. A metamaterial graph network (MGN) is used to represent the discrete system, where the nodal features contain the positions and orientations the rigid elements, and the edge update functions describe the mechanics of the nonlinear springs. We use Gaussian process regression as the surrogate model to characterize the elastic energy of the nonlinear springs as a function of the relative positions and orientations of the connected rigid elements. The optimal model can be obtained by "learning" from the data generated via finite element calculation over the corresponding building block of the continuum metamaterial. Then, we deploy the optimal model to the network so that the dynamics of the metamaterial at the structural scale can be studied. We verify the accuracy of our machine learning approach against several representative numerical examples. In these examples, the proposed approach can significantly reduce the computational cost when compared to direct numerical simulation while reaching comparable accuracy. Moreover, defects and spatial inhomogeneities can be easily incorporated into our approach, which can be useful for the rational design of soft mechanical metamaterials.

Xingyuan Sun, Tianju Xue, Szymon Rusinkiewicz et al.

In design, fabrication, and control problems, we are often faced with the task of synthesis, in which we must generate an object or configuration that satisfies a set of constraints while maximizing one or more objective functions. The synthesis problem is typically characterized by a physical process in which many different realizations may achieve the goal. This many-to-one map presents challenges to the supervised learning of feed-forward synthesis, as the set of viable designs may have a complex structure. In addition, the non-differentiable nature of many physical simulations prevents efficient direct optimization. We address both of these problems with a two-stage neural network architecture that we may consider to be an autoencoder. We first learn the decoder: a differentiable surrogate that approximates the many-to-one physical realization process. We then learn the encoder, which maps from goal to design, while using the fixed decoder to evaluate the quality of the realization. We evaluate the approach on two case studies: extruder path planning in additive manufacturing and constrained soft robot inverse kinematics. We compare our approach to direct optimization of the design using the learned surrogate, and to supervised learning of the synthesis problem. We find that our approach produces higher quality solutions than supervised learning, while being competitive in quality with direct optimization, at a greatly reduced computational cost.

Alex Beatson, Jordan T. Ash, Geoffrey Roeder et al.

Meta-materials are an important emerging class of engineered materials in which complex macroscopic behaviour--whether electromagnetic, thermal, or mechanical--arises from modular substructure. Simulation and optimization of these materials are computationally challenging, as rich substructures necessitate high-fidelity finite element meshes to solve the governing PDEs. To address this, we leverage parametric modular structure to learn component-level surrogates, enabling cheaper high-fidelity simulation. We use a neural network to model the stored potential energy in a component given boundary conditions. This yields a structured prediction task: macroscopic behavior is determined by the minimizer of the system's total potential energy, which can be approximated by composing these surrogate models. Composable energy surrogates thus permit simulation in the reduced basis of component boundaries. Costly ground-truth simulation of the full structure is avoided, as training data are generated by performing finite element analysis with individual components. Using dataset aggregation to choose training boundary conditions allows us to learn energy surrogates which produce accurate macroscopic behavior when composed, accelerating simulation of parametric meta-materials.