Daniel Ortiz-Arroyo

Anju Rani, Daniel Ortiz-Arroyo, Petar Durdevic

Remaining useful life (RUL) estimation of synthetic fibre ropes (SFRs) is critical for safe operation in offshore-crane, wind turbine installation, and heavy-load handling applications, where rope failure can result in catastrophic safety incidents and costly downtime. Despite growing research interest in data-driven condition monitoring, there is no publicly available image dataset that captures the complete degradation lifecycle of SFRs under controlled cyclic fatigue loading. To address this gap, we present a novel image dataset comprising approximately 34,700 high-resolution images of eleven Dyneema SK75/78 high-modulus polyethylene (HMPE) rope samples subjected to cyclic fatigue on a sheave-bend test stand at seven distinct axial load levels ranging from 60 kN to 280 kN. Ropes were loaded until mechanical failure, with fatigue lifetimes ranging from 695 cycles to 8,340 cycles. After every fixed number of sheave cycles (an inspection burst), ten images were captured at different cross-sectional positions along the rope, providing spatially representative sampling of surface degradation throughout the rope's entire service life. The images obtained from each load are annotated with the corresponding elapsed cycle count, enabling a direct computation of RUL for any rope in the sequence. This dataset aims to support a broad range of machine learning (ML) tasks including RUL regression, damage progression modelling, anomaly detection, and load-conditioned prognostics. The dataset is intended to serve as a benchmark resource for the development and comparison of vision-based condition monitoring (CM) and prognostics algorithms for SFRs.

Anju Rani, Daniel Ortiz-Arroyo, Petar Durdevic

The condition monitoring (CM) of synthetic fibre ropes (SFRs) used in offshore, maritime, and industrial settings demands more than a classifier: inspectors need continuous severity estimates, maintenance recommendations, anomaly flags, deterioration timelines, and automated reports, all from a single inspection image. We present DART (Damage Assessment via Rope Transformer), a vision-language foundation model that addresses the full rope inspection workflow through a unified multi-task architecture. DART extends the Joint-Embedding Predictive Architecture (JEPA) to the cross-modal domain by coupling a Vision Transformer (ViT-H/14) with Llama-3.2-3B-Instruct via a Severity-Conditioned Cross-Modal Fusion (SC-CMF) module. Three architectural innovations drive the model's versatility: (1) HD-MASK, a saliency-guided masking strategy that focuses self-supervised reconstruction on damage-dense patches; (2) per-class learnable severity gates that adaptively weight language grounding by damage category; and (3) a Contrastive Damage Disentanglement (CDD) loss that shapes the embedding space to simultaneously encode damage type, severity ordering, and cross-modal semantics. Trained once on 4,270 images spanning 14 fine-grained rope damage classes, the frozen DART backbone supports downstream tasks without any task-specific fine-tuning: damage classification (93.22 % accuracy, 91.04 % macro-F1, +38.5 pp over a vision-only baseline), continuous severity regression (Spearman rho = 0.94, within-1-ordinal accuracy 99.6 %), few-shot recognition (89.2 % macro-F1 at 20 shots). These results demonstrate that DART functions as a general-purpose CM backbone that goes well beyond classification, providing actionable inspection intelligence from a single shared representation.

Daniel Ortiz-Arroyo

During the last decades, a myriad of fuzzy time series models have been proposed in scientific literature. Among the most accurate models found in fuzzy time series, the high-order ones are the most accurate. The research described in this paper tackles three potential limitations associated with the application of high-order fuzzy time series models. To begin with, the adequacy of forecast rules lacks consistency. Secondly, as the model's order increases, data utilization diminishes. Thirdly, the uniformity of forecast rules proves to be highly contingent on the chosen interval partitions. To address these likely drawbacks, we introduce a novel model based on fuzzy time series that amalgamates the principles of particle swarm optimization (PSO) and weighted summation. Our results show that our approach models accurately the time series in comparison with previous methods.

Anju Rani, Daniel Ortiz-Arroyo, Petar Durdevic

In recent years, 3D point clouds (PCs) have gained significant attention due to their diverse applications across various fields, such as computer vision (CV), condition monitoring (CM), virtual reality, robotics, autonomous driving, etc. Deep learning (DL) has proven effective in leveraging 3D PCs to address various challenges encountered in 2D vision. However, applying deep neural networks (DNNs) to process 3D PCs presents unique challenges. This paper provides an in-depth review of recent advancements in DL-based industrial CM using 3D PCs, with a specific focus on defect shape classification and segmentation within industrial applications. Recognizing the crucial role of these aspects in industrial maintenance, the paper offers insightful observations on the strengths and limitations of the reviewed DL-based PC processing methods. This knowledge synthesis aims to contribute to understanding and enhancing CM processes, particularly within the framework of remaining useful life (RUL), in industrial systems.

Esmaeel Mohammadi, Mikkel Stokholm-Bjerregaard, Aviaja Anna Hansen et al.

Phosphorus removal is vital in wastewater treatment to reduce reliance on limited resources. Deep reinforcement learning (DRL) is a machine learning technique that can optimize complex and nonlinear systems, including the processes in wastewater treatment plants, by learning control policies through trial and error. However, applying DRL to chemical and biological processes is challenging due to the need for accurate simulators. This study trained six models to identify the phosphorus removal process and used them to create a simulator for the DRL environment. Although the models achieved high accuracy (>97%), uncertainty and incorrect prediction behavior limited their performance as simulators over longer horizons. Compounding errors in the models' predictions were identified as one of the causes of this problem. This approach for improving process control involves creating simulation environments for DRL algorithms, using data from supervisory control and data acquisition (SCADA) systems with a sufficient historical horizon without complex system modeling or parameter estimation.

Esmaeel Mohammadi, Daniel Ortiz-Arroyo, Aviaja Anna Hansen et al.

Wastewater treatment plants face unique challenges for process control due to their complex dynamics, slow time constants, and stochastic delays in observations and actions. These characteristics make conventional control methods, such as Proportional-Integral-Derivative controllers, suboptimal for achieving efficient phosphorus removal, a critical component of wastewater treatment to ensure environmental sustainability. This study addresses these challenges using a novel deep reinforcement learning approach based on the Soft Actor-Critic algorithm, integrated with a custom simulator designed to model the delayed feedback inherent in wastewater treatment plants. The simulator incorporates Long Short-Term Memory networks for accurate multi-step state predictions, enabling realistic training scenarios. To account for the stochastic nature of delays, agents were trained under three delay scenarios: no delay, constant delay, and random delay. The results demonstrate that incorporating random delays into the reinforcement learning framework significantly improves phosphorus removal efficiency while reducing operational costs. Specifically, the delay-aware agent achieved 36% reduction in phosphorus emissions, 55% higher reward, 77% lower target deviation from the regulatory limit, and 9% lower total costs than traditional control methods in the simulated environment. These findings underscore the potential of reinforcement learning to overcome the limitations of conventional control strategies in wastewater treatment, providing an adaptive and cost-effective solution for phosphorus removal.

Esmaeel Mohammadi, Daniel Ortiz-Arroyo, Mikkel Stokholm-Bjerregaard et al.

Even though Deep Reinforcement Learning (DRL) showed outstanding results in the fields of Robotics and Games, it is still challenging to implement it in the optimization of industrial processes like wastewater treatment. One of the challenges is the lack of a simulation environment that will represent the actual plant as accurately as possible to train DRL policies. Stochasticity and non-linearity of wastewater treatment data lead to unstable and incorrect predictions of models over long time horizons. One possible reason for the models' incorrect simulation behavior can be related to the issue of compounding error, which is the accumulation of errors throughout the simulation. The compounding error occurs because the model utilizes its predictions as inputs at each time step. The error between the actual data and the prediction accumulates as the simulation continues. We implemented two methods to improve the trained models for wastewater treatment data, which resulted in more accurate simulators: 1- Using the model's prediction data as input in the training step as a tool of correction, and 2- Change in the loss function to consider the long-term predicted shape (dynamics). The experimental results showed that implementing these methods can improve the behavior of simulators in terms of Dynamic Time Warping throughout a year up to 98% compared to the base model. These improvements demonstrate significant promise in creating simulators for biological processes that do not need pre-existing knowledge of the process but instead depend exclusively on time series data obtained from the system.

Gary Simethy, Daniel Ortiz-Arroyo, Petar Durdevic

Most deep learning methods for imputing missing values treat the task as completing patterns within a fixed time window. This assumption often fails in industrial systems, where dynamics are driven by control actions, are highly non-stationary, and can experience long, uninterrupted gaps. We propose STDiff, which reframes imputation as learning how the system evolves from one state to the next. STDiff uses a conditional denoising diffusion model with a causal bias aligned to control theory, generating missing values step-by-step based on the most recent known state and relevant control or environmental inputs. On a public wastewater treatment dataset with simulated missing blocks, STDiff consistently achieves the lowest errors, with its advantage increasing for longer gaps. On a raw industrial dataset with substantial real gaps, it produces trajectories that remain dynamically plausible, in contrast to window-based models that tend to flatten or over-smooth. These results support dynamics-aware, explicitly conditioned imputation as a robust approach for industrial time series, and we discuss computational trade-offs and extensions to broader domains.

Anju Rani, Daniel Ortiz-Arroyo, Petar Durdevic

Understanding the temporal dynamics of biological growth is critical across diverse fields such as microbiology, agriculture, and biodegradation research. Although vision-language models like Contrastive Language Image Pretraining (CLIP) have shown strong capabilities in joint visual-textual reasoning, their effectiveness in capturing temporal progression remains limited. To address this, we propose CLIPTime, a multimodal, multitask framework designed to predict both the developmental stage and the corresponding timestamp of fungal growth from image and text inputs. Built upon the CLIP architecture, our model learns joint visual-textual embeddings and enables time-aware inference without requiring explicit temporal input during testing. To facilitate training and evaluation, we introduce a synthetic fungal growth dataset annotated with aligned timestamps and categorical stage labels. CLIPTime jointly performs classification and regression, predicting discrete growth stages alongside continuous timestamps. We also propose custom evaluation metrics, including temporal accuracy and regression error, to assess the precision of time-aware predictions. Experimental results demonstrate that CLIPTime effectively models biological progression and produces interpretable, temporally grounded outputs, highlighting the potential of vision-language models in real-world biological monitoring applications.