Jorge A. Huertas

Jorge A. Huertas, Pascal Van Hentenryck

In serial batch (s-batch) scheduling, jobs are grouped in batches and processed sequentially within their batch. This paper considers multiple parallel machines, nonidentical job weights and release times, and sequence-dependent setup times between batches of different families. Although s-batch has been widely studied in the literature, very few papers have taken into account a minimum batch size, typical in practical settings such as semiconductor manufacturing and the metal industry. The problem with this minimum batch size requirement has been mostly tackled with dynamic programming and meta-heuristics, and no article has ever used constraint programming (CP) to do so. This paper fills this gap by proposing, three CP models for s-batching with minimum batch size: (i) an \textit{Interval Assignment} model that computes and bounds the size of the batches using the presence literals of interval variables of the jobs. (ii) A \textit{Global} model that exclusively uses global constraints that track the size of the batches over time. (iii) And a \textit{Hybrid} model that combines the benefits of the extra global constraints with the efficiency of the sum-of-presences constraints to ensure the minimum batch sizes. The computational experiments on standard cases compare the three CP models with two existing mixed-integer programming (MIP) models from the literature. The results demonstrate the versatility of the proposed CP models to handle multiple variations of s-batching; and their ability to produce, in large instances, better solutions than the MIP models faster.

Jorge A. Huertas, Pascal Van Hentenryck

In serial batch (s-batch) scheduling, jobs from similar families are grouped into batches and processed sequentially to avoid repetitive setups that are required when processing consecutive jobs of different families. Despite its large success in scheduling, only three Constraint Programming (CP) models have been proposed for this problem considering minimum batch sizes, which is a common requirement in many practical settings, including the ion implantation area in semiconductor manufacturing. These existing CP models rely on a predefined virtual set of possible batches that suffers from the curse of dimensionality and adds complexity to the problem. This paper proposes a novel CP model that does not rely on this virtual set. Instead, it uses key alignment parameters that allow it to reason directly on the sequences of same-family jobs scheduled on the machines, resulting in a more compact formulation. This new model is further improved by exploiting the problem's structure with tailored search phases and strengthened inference levels of the constraint propagators. The extensive computational experiments on nearly five thousand instances compare the proposed models against existing methods in the literature, including mixed-integer programming formulations, tabu search meta-heuristics, and CP approaches. The results demonstrate the superiority of the proposed models on small-to-medium instances with up to 100 jobs, and their ability to find solutions up to 25\% better than the ones produces by existing methods on large-scale instances with up to 500 jobs, 10 families, and 10 machines.