Austin Braniff

Austin Braniff, Yuhe Tian

In this work we present an efficient and practically implementable approach for the application of reinforcement learning (RL)-based control in chemical process systems. This is an area that has yet to widely adopt RL-based control largely due to inherent challenges in trusting RL algorithms and the time-consuming process of training reliable agents. To address these challenges, we leverage a class of RL algorithms termed Y-wise Affine Neural Network (YANN)- RL, which we have developed in our prior work (Braniff and Tian, 2025a). By strategically initializing actor and critic networks YANN-RL algorithms provide confident and interpretable starting points within control schemes. We apply this RL-based control approach to three different process engineering case studies publicly available on the PC-Gym library (Bloor et al., 2026): (i) a continuous stirred tank reactor (CSTR), (ii) a four-tank system, and (iii) a multistage extraction column. Our approach is compared to several popular RL algorithms (PPO, SAC, DDPG, and TD3) and is benchmarked against nonlinear model predictive control (NMPC). These case studies demonstrate that YANN-RL can greatly reduce the training time and data needed, can be deployed with confidence for chemical process systems, and can approach the performance of NMPC without the knowledge of a full nonlinear model.

Austin Braniff, Fengqi You, Yuhe Tian

In this work, we present quantum reinforcement learning (RL) as a solution strategy for process synthesis problems. Building on our prior work, we develop a generalized framework that formally poses process synthesis as a Markov decision process and introduces quantum-enhanced RL algorithms to solve it with improved scalability. Earlier implementations of quantum-based RL for process synthesis were limited by qubit requirements, which scaled poorly with problem complexity. This work overcomes this challenge by introducing state encoding algorithms to decouple qubit requirements from problem size. A classical RL-based solution strategy is used as a baseline to benchmark the quantum algorithms under identical training conditions. All algorithms are evaluated across a flowsheet synthesis problem of increasing unit counts to analyze their performance and scalability. Results show that all approaches are capable of identifying the optimal flowsheet designs in small design spaces. For moderate-scale unit counts, quantum approaches demonstrate competitive performance on a per-episode basis and improved efficiency on a per-parameter basis versus the classical RL benchmark. This work provides a foundation for future quantum computing applications within process systems engineering, establishes a controlled benchmark for comparing classical and quantum algorithms, and shows that the proposed quantum variants remain competitive for the process synthesis problem examined in this work.

Austin Braniff, Yuhe Tian

This work formally introduces Y-wise Affine Neural Networks (YANNs), a fully-explainable network architecture that continuously and efficiently represent piecewise affine functions with polytopic subdomains. Following from the proofs, it is shown that the development of YANNs requires no training to achieve the functionally equivalent representation. YANNs thus maintain all mathematical properties of the original formulations. Multi-parametric model predictive control is utilized as an application showcase of YANNs, which theoretically computes optimal control laws as a piecewise affine function of states, outputs, setpoints, and disturbances. With the exact representation of multi-parametric control laws, YANNs retain essential control-theoretic guarantees such as recursive feasibility and stability. This sets YANNs apart from the existing works which apply neural networks for approximating optimal control laws instead of exactly representing them. By optimizing the inference speed of the networks, YANNs can evaluate substantially faster in real-time compared to traditional piecewise affine function calculations. Numerical case studies are presented to demonstrate the algorithmic scalability with respect to the input/output dimensions and the number of subdomains. YANNs represent a significant advancement in control as the first neural network-based controller that inherently ensures both feasibility and stability. Future applications can leverage them as an efficient and interpretable starting point for data-driven modeling/control.

Austin Braniff, Yuhe Tian

This work presents a novel reinforcement learning (RL) algorithm based on Y-wise Affine Neural Networks (YANNs). YANNs provide an interpretable neural network which can exactly represent known piecewise affine functions of arbitrary input and output dimensions defined on any amount of polytopic subdomains. One representative application of YANNs is to reformulate explicit solutions of multi-parametric linear model predictive control. Built on this, we propose the use of YANNs to initialize RL actor and critic networks, which enables the resulting YANN-RL control algorithm to start with the confidence of linear optimal control. The YANN-actor is initialized by representing the multi-parametric control solutions obtained via offline computation using an approximated linear system model. The YANN-critic represents the explicit form of the state-action value function for the linear system and the reward function as the objective in an optimal control problem (OCP). Additional network layers are injected to extend YANNs for nonlinear expressions, which can be trained online by directly interacting with the true complex nonlinear system. In this way, both the policy and state-value functions exactly represent a linear OCP initially and are able to eventually learn the solution of a general nonlinear OCP. Continuous policy improvement is also implemented to provide heuristic confidence that the linear OCP solution serves as an effective lower bound to the performance of RL policy. The YANN-RL algorithm is demonstrated on a clipped pendulum and a safety-critical chemical-reactive system. Our results show that YANN-RL significantly outperforms the modern RL algorithm using deep deterministic policy gradient, especially when considering safety constraints.