Thomas Steckenreiter

Yu Sha, Shuiping Gou, Bo Liu et al.

Fault intensity diagnosis (FID) plays a pivotal role in monitoring and maintaining mechanical devices within complex industrial systems. As current FID methods are based on chain of thought without considering dependencies among target classes. To capture and explore dependencies, we propose a hierarchical knowledge guided fault intensity diagnosis framework (HKG) inspired by the tree of thought, which is amenable to any representation learning methods. The HKG uses graph convolutional networks to map the hierarchical topological graph of class representations into a set of interdependent global hierarchical classifiers, where each node is denoted by word embeddings of a class. These global hierarchical classifiers are applied to learned deep features extracted by representation learning, allowing the entire model to be end-to-end learnable. In addition, we develop a re-weighted hierarchical knowledge correlation matrix (Re-HKCM) scheme by embedding inter-class hierarchical knowledge into a data-driven statistical correlation matrix (SCM) which effectively guides the information sharing of nodes in graphical convolutional neural networks and avoids over-smoothing issues. The Re-HKCM is derived from the SCM through a series of mathematical transformations. Extensive experiments are performed on four real-world datasets from different industrial domains (three cavitation datasets from SAMSON AG and one existing publicly) for FID, all showing superior results and outperform recent state-of-the-art FID methods.

Yu Sha, Johannes Faber, Shuiping Gou et al.

Anomalous sound detection (ASD) is one of the most significant tasks of mechanical equipment monitoring and maintaining in complex industrial systems. In practice, it is vital to precisely identify abnormal status of the working mechanical system, which can further facilitate the failure troubleshooting. In this paper, we propose a multi-pattern adversarial learning one-class classification framework, which allows us to use both the generator and the discriminator of an adversarial model for efficient ASD. The core idea is learning to reconstruct the normal patterns of acoustic data through two different patterns of auto-encoding generators, which succeeds in extending the fundamental role of a discriminator from identifying real and fake data to distinguishing between regional and local pattern reconstructions. Furthermore, we present a global filter layer for long-term interactions in the frequency domain space, which directly learns from the original data without introducing any human priors. Extensive experiments performed on four real-world datasets from different industrial domains (three cavitation datasets provided by SAMSON AG, and one existing publicly) for anomaly detection show superior results, and outperform recent state-of-the-art ASD methods.

Yu Sha, Johannes Faber, Shuiping Gou et al.

Valves are widely used in industrial and domestic pipeline systems. However, during their operation, they may suffer from the occurrence of the cavitation, which can cause loud noise, vibration and damage to the internal components of the valve. Therefore, monitoring the flow status inside valves is significantly beneficial to prevent the additional cost induced by cavitation. In this paper, a novel acoustic signal cavitation detection framework--based on XGBoost with adaptive selection feature engineering--is proposed. Firstly, a data augmentation method with non-overlapping sliding window (NOSW) is developed to solve small-sample problem involved in this study. Then, the each segmented piece of time-domain acoustic signal is transformed by fast Fourier transform (FFT) and its statistical features are extracted to be the input to the adaptive selection feature engineering (ASFE) procedure, where the adaptive feature aggregation and feature crosses are performed. Finally, with the selected features the XGBoost algorithm is trained for cavitation detection and tested on valve acoustic signal data provided by Samson AG (Frankfurt). Our method has achieved state-of-the-art results. The prediction performance on the binary classification (cavitation and no-cavitation) and the four-class classification (cavitation choked flow, constant cavitation, incipient cavitation and no-cavitation) are satisfactory and outperform the traditional XGBoost by 4.67% and 11.11% increase of the accuracy.