Andreas Margraf

Andreas Margraf, Henning Cui, Jörg Hähner

Reliable integration and solid configuration of monitoring systems constitute a fundamental prerequisites for achieving high efficiency and productivity in contemporary manufacturing environments. Design decisions on sensor type and system architecture have to be made at an early stage and under comparably high uncertainty. This work investigates a research direction that deviates from the traditional monitoring-system development process by shifting the attention from algorithm design to a deeper analysis of the inspection problem. In contrast to traditional design cycles, this paper proposes to gradually collect knowledge and store it in an abstract system model. This enables the retrieval of similar solutions for future use cases, preventing the need for expensive model training from scratch and allowing instead for the incremental refinement of existing base configurations. Reuse of previously generated pipelines reduces the risk of late and costly revisions. As there is little knowledge on cross-domain transferability of filter pipelines, this study analyzes the potential of retrieving filter pipelines to transfer them to different but similar segmentation problems. Finally, we statistically analyze the benefits of this `transfer learning' variant which is predominantly applied to image segmentation problems. In addition, we discuss how simple models help balancing the trade-off between complexity, technical requirements, and reliability in the design process.

Silvan Mertes, Andreas Margraf, Steffen Geinitz et al.

Visual inspection software has become a key factor in the manufacturing industry for quality control and process monitoring. Semantic segmentation models have gained importance since they allow for more precise examination. These models, however, require large image datasets in order to achieve a fair accuracy level. In some cases, training data is sparse or lacks of sufficient annotation, a fact that especially applies to highly specialized production environments. Data augmentation represents a common strategy to extend the dataset. Still, it only varies the image within a narrow range. In this article, a novel strategy is proposed to augment small image datasets. The approach is applied to surface monitoring of carbon fibers, a specific industry use case. We apply two different methods to create binary labels: a problem-tailored trigonometric function and a WGAN model. Afterwards, the labels are translated into color images using pix2pix and used to train a U-Net. The results suggest that the trigonometric function is superior to the WGAN model. However, a precise examination of the resulting images indicate that WGAN and image-to-image translation achieve good segmentation results and only deviate to a small degree from traditional data augmentation. In summary, this study examines an industry application of data synthesization using generative adversarial networks and explores its potential for monitoring systems of production environments. \keywords{Image-to-Image Translation, Carbon Fiber, Data Augmentation, Computer Vision, Industrial Monitoring, Adversarial Learning.