Laifa Tao

Laifa Tao, Shangyu Li, Haifei Liu et al.

Prognosis and Health Management (PHM), critical for ensuring task completion by complex systems and preventing unexpected failures, is widely adopted in aerospace, manufacturing, maritime, rail, energy, etc. However, PHM's development is constrained by bottlenecks like generalization, interpretation and verification abilities. Presently, generative artificial intelligence (AI), represented by Large Model, heralds a technological revolution with the potential to fundamentally reshape traditional technological fields and human production methods. Its capabilities, including strong generalization, reasoning, and generative attributes, present opportunities to address PHM's bottlenecks. To this end, based on a systematic analysis of the current challenges and bottlenecks in PHM, as well as the research status and advantages of Large Model, we propose a novel concept and three progressive paradigms of Prognosis and Health Management Large Model (PHM-LM) through the integration of the Large Model with PHM. Subsequently, we provide feasible technical approaches for PHM-LM to bolster PHM's core capabilities within the framework of the three paradigms. Moreover, to address core issues confronting PHM, we discuss a series of technical challenges of PHM-LM throughout the entire process of construction and application. This comprehensive effort offers a holistic PHM-LM technical framework, and provides avenues for new PHM technologies, methodologies, tools, platforms and applications, which also potentially innovates design, research & development, verification and application mode of PHM. And furthermore, a new generation of PHM with AI will also capably be realized, i.e., from custom to generalized, from discriminative to generative, and from theoretical conditions to practical applications.

Zhixuan Lian, Shangyu Li, Qixuan Huang et al.

Fault diagnosis of mechanical equipment involves data collection, feature extraction, and pattern recognition but is often hindered by the imbalanced nature of industrial data, introducing significant uncertainty and reducing diagnostic reliability. To address these challenges, this study proposes the Uncertainty-Aware Bayesian Meta-Learning Framework (UBMF), which integrates four key modules: data perturbation injection for enhancing feature robustness, cross-task self-supervised feature extraction for improving transferability, uncertainty-based sample filtering for robust out-of-domain generalization, and Bayesian meta-knowledge integration for fine-grained classification. Experimental results on ten open-source datasets under various imbalanced conditions, including cross-task, small-sample, and unseen-sample scenarios, demonstrate the superiority of UBMF, achieving an average improvement of 42.22% across ten Any-way 1-5-shot diagnostic tasks. This integrated framework effectively enhances diagnostic accuracy, generalization, and adaptability, providing a reliable solution for complex industrial fault diagnosis.

Laifa Tao, Qixuan Huang, Xianjun Wu et al.

The increasing use of smart devices has emphasized the critical role of maintenance in production activities. Interactive Electronic Technical Manuals (IETMs) are vital tools that support the maintenance of smart equipment. However, traditional IETMs face challenges such as transitioning from Graphical User Interfaces (GUIs) to natural Language User Interfaces (LUIs) and managing complex logical relationships. Additionally, they must meet the current demands for higher intelligence. This paper proposes a Maintenance Scheme Generation Method based on Large Language Models (LLM-R). The proposed method includes several key innovations: We propose the Low Rank Adaptation-Knowledge Retention (LORA-KR) loss technology to proportionally adjust mixed maintenance data for fine-tuning the LLM. This method prevents knowledge conflicts caused by mixed data, improving the model's adaptability and reasoning ability in specific maintenance domains, Besides, Hierarchical Task-Based Agent and Instruction-level Retrieval-Augmented Generation (RAG) technologies are adopted to optimize the generation steps and mitigate the phenomenon of hallucination caused by the model's Inability to access contextual information. This enhancement improves the model's flexibility and accuracy in handling known or unknown maintenance objects and maintenance scheme scenarios. To validate the proposed method's effectiveness in maintenance tasks, a maintenance scheme dataset was constructed using objects from different fields. The experimental results show that the accuracy of the maintenance schemes generated by the proposed method reached 91.59%, indicating which improvement enhances the intelligence of maintenance schemes and introduces novel technical approaches for equipment maintenance.

Puyu Yang, Laifa Tao, Zijian Huang et al.

With the rapid advancement of generative artificial intelligence, large language models (LLMs) are increasingly adopted in industrial domains, offering new opportunities for Prognostics and Health Management (PHM). These models help address challenges such as high development costs, long deployment cycles, and limited generalizability. However, despite the growing synergy between PHM and LLMs, existing evaluation methodologies often fall short in structural completeness, dimensional comprehensiveness, and evaluation granularity. This hampers the in-depth integration of LLMs into the PHM domain. To address these limitations, this study proposes PHM-Bench, a novel three-dimensional evaluation framework for PHM-oriented large models. Grounded in the triadic structure of fundamental capability, core task, and entire lifecycle, PHM-Bench is tailored to the unique demands of PHM system engineering. It defines multi-level evaluation metrics spanning knowledge comprehension, algorithmic generation, and task optimization. These metrics align with typical PHM tasks, including condition monitoring, fault diagnosis, RUL prediction, and maintenance decision-making. Utilizing both curated case sets and publicly available industrial datasets, our study enables multi-dimensional evaluation of general-purpose and domain-specific models across diverse PHM tasks. PHM-Bench establishes a methodological foundation for large-scale assessment of LLMs in PHM and offers a critical benchmark to guide the transition from general-purpose to PHM-specialized models.

Laifa Tao, Zhengduo Zhao, Xuesong Wang et al.

Accurately predicting the remaining useful life (RUL) of rotating machinery, such as bearings, is essential for ensuring equipment reliability and minimizing unexpected industrial failures. Traditional data-driven deep learning methods face challenges in practical settings due to inconsistent training and testing data distributions and limited generalization for long-term predictions.