Vladimir Mahalec

Enrique Luna Villagomez, Vladimir Mahalec

Recent progress in fault detection and identification increasingly relies on sophisticated techniques for fault detection, applied through either centralized or distributed approaches. Instead of increasing the sophistication of the fault detection method, this work introduces a novel algorithm for determining process blocks of interacting measurements and applies principal component analysis (PCA) at the block level to identify fault occurrences. Additionally, we define a novel contributions map that scales the magnitudes of disparate faults to facilitate the visual identification of abnormal values of measured variables and analysis of fault propagation. Bayesian aggregate fault index and block fault indices vs. time pinpoint origins of the fault. The proposed method yields fault detection rates on par with most sophisticated centralized or distributed methods on the Tennessee Eastman Plant benchmark. Since the decomposition algorithm relies on the process flowsheet and control loop structures, practicing control engineers can implement the proposed method in a straightforward manner.

Enrique Luna Villagómez, Vladimir Mahalec

Kolmogorov-Arnold Networks (KANs) have recently emerged as a flexible and parameter-efficient alternative to conventional neural networks. Unlike standard architectures that use fixed node-based activations, KANs place learnable functions on edges, parameterized by different function families. While they have shown promise in supervised settings, their utility in unsupervised fault detection remains largely unexplored. This study presents a comparative evaluation of KAN-based autoencoders (KAN-AEs) for unsupervised fault detection in chemical processes. We investigate four KAN-AE variants, each based on a different KAN implementation (EfficientKAN, FastKAN, FourierKAN, and WavKAN), and benchmark them against an Orthogonal Autoencoder (OAE) on the Tennessee Eastman Process. Models are trained on normal operating data across 13 training set sizes and evaluated on 21 fault types, using Fault Detection Rate (FDR) as the performance metric. WavKAN-AE achieves the highest overall FDR ($\geq$92\%) using just 4,000 training samples and remains the top performer, even as other variants are trained on larger datasets. EfficientKAN-AE reaches $\geq$90\% FDR with only 500 samples, demonstrating robustness in low-data settings. FastKAN-AE becomes competitive at larger scales ($\geq$50,000 samples), while FourierKAN-AE consistently underperforms. The OAE baseline improves gradually but requires substantially more data to match top KAN-AE performance. These results highlight the ability of KAN-AEs to combine data efficiency with strong fault detection performance. Their use of structured basis functions suggests potential for improved model transparency, making them promising candidates for deployment in data-constrained industrial settings.

Dayu Tan, Zheng Huang, Xin Peng et al.

Cluster assignment of large and complex images is a crucial but challenging task in pattern recognition and computer vision. In this study, we explore the possibility of employing fuzzy clustering in a deep neural network framework. Thus, we present a novel evolutionary unsupervised learning representation model with iterative optimization. It implements the deep adaptive fuzzy clustering (DAFC) strategy that learns a convolutional neural network classifier from given only unlabeled data samples. DAFC consists of a deep feature quality-verifying model and a fuzzy clustering model, where deep feature representation learning loss function and embedded fuzzy clustering with the weighted adaptive entropy is implemented. We joint fuzzy clustering to the deep reconstruction model, in which fuzzy membership is utilized to represent a clear structure of deep cluster assignments and jointly optimize for the deep representation learning and clustering. Also, the joint model evaluates current clustering performance by inspecting whether the re-sampled data from estimated bottleneck space have consistent clustering properties to progressively improve the deep clustering model. Comprehensive experiments on a variety of datasets show that the proposed method obtains a substantially better performance for both reconstruction and clustering quality when compared to the other state-of-the-art deep clustering methods, as demonstrated with the in-depth analysis in the extensive experiments.