Joseph A. Libera

Tyler H. Chang, Jakob R. Elias, Stefan M. Wild et al.

In order to deploy machine learning in a real-world self-driving laboratory where data acquisition is costly and there are multiple competing design criteria, systems need to be able to intelligently sample while balancing performance trade-offs and constraints. For these reasons, we present an active learning process based on multiobjective black-box optimization with continuously updated machine learning models. This workflow is built on open-source technologies for real-time data streaming and modular multiobjective optimization software development. We demonstrate a proof of concept for this workflow through the autonomous operation of a continuous-flow chemistry laboratory, which identifies ideal manufacturing conditions for the electrolyte 2,2,2-trifluoroethyl methyl carbonate.

Jessica Pan, Joseph A. Libera, Noah H. Paulson et al.

Flame spray pyrolysis (FSP) is a process used to synthesize nanoparticles through the combustion of an atomized precursor solution; this process has applications in catalysts, battery materials, and pigments. Current limitations revolve around understanding how to consistently achieve a stable flame and the reliable production of nanoparticles. Machine learning and artificial intelligence algorithms that detect unstable flame conditions in real time may be a means of streamlining the synthesis process and improving FSP efficiency. In this study, the FSP flame stability is first quantified by analyzing the brightness of the flame's anchor point. This analysis is then used to label data for both unsupervised and supervised machine learning approaches. The unsupervised learning approach allows for autonomous labelling and classification of new data by representing data in a reduced dimensional space and identifying combinations of features that most effectively cluster it. The supervised learning approach, on the other hand, requires human labeling of training and test data, but is able to classify multiple objects of interest (such as the burner and pilot flames) within the video feed. The accuracy of each of these techniques is compared against the evaluations of human experts. Both the unsupervised and supervised approaches can track and classify FSP flame conditions in real time to alert users of unstable flame conditions. This research has the potential to autonomously track and manage flame spray pyrolysis as well as other flame technologies by monitoring and classifying the flame stability.

Maksim Levental, Ryan Chard, Joseph A. Libera et al.

Flame Spray Pyrolysis (FSP) is a manufacturing technique to mass produce engineered nanoparticles for applications in catalysis, energy materials, composites, and more. FSP instruments are highly dependent on a number of adjustable parameters, including fuel injection rate, fuel-oxygen mixtures, and temperature, which can greatly affect the quality, quantity, and properties of the yielded nanoparticles. Optimizing FSP synthesis requires monitoring, analyzing, characterizing, and modifying experimental conditions.Here, we propose a hybrid CPU-GPU Difference of Gaussians (DoG)method for characterizing the volume distribution of unburnt solution, so as to enable near-real-time optimization and steering of FSP experiments. Comparisons against standard implementations show our method to be an order of magnitude more efficient. This surrogate signal can be deployed as a component of an online end-to-end pipeline that maximizes the synthesis yield.