Payman Goodarzi

Payman Goodarzi, Yannick Robin, Andreas Schütze et al.

Predictive maintenance plays a critical role in ensuring the uninterrupted operation of industrial systems and mitigating the potential risks associated with system failures. This study focuses on sensor-based condition monitoring and explores the application of deep learning techniques using a hydraulic system testbed dataset. Our investigation involves comparing the performance of three models: a baseline model employing conventional methods, a single CNN model with early sensor fusion, and a two-lane CNN model (2L-CNN) with late sensor fusion. The baseline model achieves an impressive test error rate of 1% by employing late sensor fusion, where feature extraction is performed individually for each sensor. However, the CNN model encounters challenges due to the diverse sensor characteristics, resulting in an error rate of 20.5%. To further investigate this issue, we conduct separate training for each sensor and observe variations in accuracy. Additionally, we evaluate the performance of the 2L-CNN model, which demonstrates significant improvement by reducing the error rate by 33% when considering the combination of the least and most optimal sensors. This study underscores the importance of effectively addressing the complexities posed by multi-sensor systems in sensor-based condition monitoring.

Payman Goodarzi, Andreas Schütze, Tizian Schneider

This study extensively compares conventional machine learning methods and deep learning for condition monitoring tasks using an AutoML toolbox. The experiments reveal consistent high accuracy in random K-fold cross-validation scenarios across all tested models. However, when employing leave-one-group-out (LOGO) cross-validation on the same datasets, no clear winner emerges, indicating the presence of domain shift in real-world scenarios. Additionally, the study assesses the scalability and interpretability of conventional methods and neural networks. Conventional methods offer explainability with their modular structure aiding feature identification. In contrast, neural networks require specialized interpretation techniques like occlusion maps to visualize important regions in the input data. Finally, the paper highlights the significance of feature selection, particularly in condition monitoring tasks with limited class variations. Low-complexity models prove sufficient for such tasks, as only a few features from the input signal are typically needed. In summary, these findings offer crucial insights into the strengths and limitations of various approaches, providing valuable benchmarks and identifying the most suitable methods for condition monitoring applications, thereby enhancing their applicability in real-world scenarios.