Gaëtan Frusque

Hao Dong, Gaëtan Frusque, Yue Zhao et al.

Anomaly detection (AD) is essential in identifying rare and often critical events in complex systems, finding applications in fields such as network intrusion detection, financial fraud detection, and fault detection in infrastructure and industrial systems. While AD is typically treated as an unsupervised learning task due to the high cost of label annotation, it is more practical to assume access to a small set of labeled anomaly samples from domain experts, as is the case for semi-supervised anomaly detection. Semi-supervised and supervised approaches can leverage such labeled data, resulting in improved performance. In this paper, rather than proposing a new semi-supervised or supervised approach for AD, we introduce a novel algorithm for generating additional pseudo-anomalies on the basis of the limited labeled anomalies and a large volume of unlabeled data. This serves as an augmentation to facilitate the detection of new anomalies. Our proposed algorithm, named Nearest Neighbor Gaussian Mixup (NNG-Mix), efficiently integrates information from both labeled and unlabeled data to generate pseudo-anomalies. We compare the performance of this novel algorithm with commonly applied augmentation techniques, such as Mixup and Cutout. We evaluate NNG-Mix by training various existing semi-supervised and supervised anomaly detection algorithms on the original training data along with the generated pseudo-anomalies. Through extensive experiments on 57 benchmark datasets in ADBench, reflecting different data types, we demonstrate that NNG-Mix outperforms other data augmentation methods. It yields significant performance improvements compared to the baselines trained exclusively on the original training data. Notably, NNG-Mix yields up to 16.4%, 8.8%, and 8.0% improvements on Classical, CV, and NLP datasets in ADBench. Our source code is available at https://github.com/donghao51/NNG-Mix.

Gaëtan Frusque, Daniel Mitchell, Jamie Blanche et al.

The occurrence of manufacturing defects in wind turbine blade (WTB) production can result in significant increases in operation and maintenance costs and lead to severe and disastrous consequences. Therefore, inspection during the manufacturing process is crucial to ensure consistent fabrication of composite materials. Non-contact sensing techniques, such as Frequency Modulated Continuous Wave (FMCW) radar, are becoming increasingly popular as they offer a full view of these complex structures during curing. In this paper, we enhance the quality assurance of manufacturing utilizing FMCW radar as a non-destructive sensing modality. Additionally, a novel anomaly detection pipeline is developed that offers the following advantages: (1) We use the analytic representation of the Intermediate Frequency signal of the FMCW radar as a feature to disentangle material-specific and round-trip delay information from the received wave. (2) We propose a novel anomaly detection methodology called focus Support Vector Data Description (focus-SVDD). This methodology involves defining the limit boundaries of the dataset after removing healthy data features, thereby focusing on the attributes of anomalies. (3) The proposed method employs a complex-valued autoencoder to remove healthy features and we introduces a new activation function called Exponential Amplitude Decay (EAD). EAD takes advantage of the Rayleigh distribution, which characterizes an instantaneous amplitude signal. The effectiveness of the proposed method is demonstrated through its application to collected data, where it shows superior performance compared to other state-of-the-art unsupervised anomaly detection methods. This method is expected to make a significant contribution not only to structural health monitoring but also to the field of deep complex-valued data processing and SVDD application.

Baorui Dai, Gaëtan Frusque, Tianfu Li et al.

The application of unsupervised domain adaptation (UDA)-based fault diagnosis methods has shown significant efficacy in industrial settings, facilitating the transfer of operational experience and fault signatures between different operating conditions, different units of a fleet or between simulated and real data. However, in real industrial scenarios, unknown levels and types of noise can amplify the difficulty of domain alignment, thus severely affecting the diagnostic performance of deep learning models. To address this issue, we propose an UDA method called Smart Filter-Aided Domain Adversarial Neural Network (SFDANN) for fault diagnosis in noisy industrial scenarios. The proposed methodology comprises two steps. In the first step, we develop a smart filter that dynamically enforces similarity between the source and target domain data in the time-frequency domain. This is achieved by combining a learnable wavelet packet transform network (LWPT) and a traditional wavelet packet transform module. In the second step, we input the data reconstructed by the smart filter into a domain adversarial neural network (DANN). To learn domain-invariant and discriminative features, the learnable modules of SFDANN are trained in a unified manner with three objectives: time-frequency feature proximity, domain alignment, and fault classification. We validate the effectiveness of the proposed SFDANN method based on two fault diagnosis cases: one involving fault diagnosis of bearings in noisy environments and another involving fault diagnosis of slab tracks in a train-track-bridge coupling vibration system, where the transfer task involves transferring from numerical simulations to field measurements. Results show that compared to other representative state of the art UDA methods, SFDANN exhibits superior performance and remarkable stability.

Gaëtan Frusque, Ismail Nejjar, Majid Nabavi et al.

The Health Index (HI) is crucial for evaluating system health and is important for tasks like anomaly detection and Remaining Useful Life (RUL) prediction of safety-critical systems. Real-time, meticulous monitoring of system conditions is essential, especially in manufacturing high-quality and safety-critical components such as spray coatings. However, acquiring accurate health status information (HI labels) in real scenarios can be difficult or costly because it requires continuous, precise measurements that fully capture the system's health. As a result, using datasets from systems run-to-failure, which provide limited HI labels only at the healthy and end-of-life phases, becomes a practical approach. We employ Deep Semi-supervised Anomaly Detection (DeepSAD) embeddings to tackle the challenge of extracting features associated with the system's health state. Additionally, we introduce a diversity loss to further enrich the DeepSAD embeddings. We also propose applying an alternating projection algorithm with isotonic constraints to transform the embedding into a normalized HI with an increasing trend. Validation on the PHME2010 milling dataset, a recognized benchmark with ground truth HIs, confirms the efficacy of our proposed HI estimations. Our methodology is further applied to monitor the wear states of thermal spray coatings using high-frequency voltage. These contributions facilitate more accessible and reliable HI estimation, particularly in scenarios where obtaining ground truth HI labels is impossible.

Chi-Ching Hsu, Gaëtan Frusque, Florent Forest et al.

Commercial high-voltage circuit breaker (CB) condition monitoring systems rely on directly observable physical parameters such as gas filling pressure with pre-defined thresholds. While these parameters are crucial, they only cover a small subset of malfunctioning mechanisms and usually can be monitored only if the CB is disconnected from the grid. To facilitate online condition monitoring while CBs remain connected, non-intrusive measurement techniques such as vibration or acoustic signals are necessary. Currently, CB condition monitoring studies using these signals typically utilize supervised methods for fault diagnostics, where ground-truth fault types are known due to artificially introduced faults in laboratory settings. This supervised approach is however not feasible in real-world applications, where fault labels are unavailable. In this work, we propose a novel unsupervised fault detection and segmentation framework for CBs based on vibration and acoustic signals. This framework can detect deviations from the healthy state. The explainable artificial intelligence (XAI) approach is applied to the detected faults for fault diagnostics. The specific contributions are: (1) we propose an integrated unsupervised fault detection and segmentation framework that is capable of detecting faults and clustering different faults with only healthy data required during training (2) we provide an unsupervised explainability-guided fault diagnostics approach using XAI to offer domain experts potential indications of the aged or faulty components, achieving fault diagnostics without the prerequisite of ground-truth fault labels. These contributions are validated using an experimental dataset from a high-voltage CB under healthy and artificially introduced fault conditions, contributing to more reliable CB system operation.