Lars S. Imsland

Kristian Løvland, Bjarne Grimstad, Lars S. Imsland

Recent literature has explored various ways to improve soft sensors by utilizing learning algorithms with transferability. A performance gain is generally attained when knowledge is transferred among strongly related soft sensor learning tasks. One setting where it is reasonable to expect strongly related tasks, is when learning soft sensors for separate process units that are of the same type. Applying methods that exploit transferability in this setting leads to what we call multi-unit soft sensing. This paper formulates a probabilistic, hierarchical model for multi-unit soft sensing. The model is implemented using a deep neural network. The proposed learning method is studied empirically on a large-scale industrial case by developing virtual flow meters (a type of soft sensor) for 80 petroleum wells. We investigate how the model generalizes with the number of wells/units. We demonstrate that multi-unit models learned from data from many wells permit few-shot learning of virtual flow meters for new wells. Surprisingly, regarding the difficulty of the tasks, few-shot learning on 1-3 data points often leads to high performance on new wells.

Bjarne Grimstad, Kristian Løvland, Lars S. Imsland et al.

In many industrial processes, an apparent lack of data limits the development of data-driven soft sensors. There are, however, often opportunities to learn stronger models by being more data-efficient. To achieve this, one can leverage knowledge about the data from which the soft sensor is learned. Taking advantage of properties frequently possessed by industrial data, we introduce a deep latent variable model for semi-supervised multi-unit soft sensing. This hierarchical, generative model is able to jointly model different units, as well as learning from both labeled and unlabeled data. An empirical study of multi-unit soft sensing is conducted using two datasets: a synthetic dataset of single-phase fluid flow, and a large, real dataset of multi-phase flow in oil and gas wells. We show that by combining semi-supervised and multi-task learning, the proposed model achieves superior results, outperforming current leading methods for this soft sensing problem. We also show that when a model has been trained on a multi-unit dataset, it may be finetuned to previously unseen units using only a handful of data points. In this finetuning procedure, unlabeled data improve soft sensor performance; remarkably, this is true even when no labeled data are available.

Bjarne Grimstad, Mathilde Hotvedt, Anders T. Sandnes et al.

Recent works have presented promising results from the application of machine learning (ML) to the modeling of flow rates in oil and gas wells. Encouraging results and advantageous properties of ML models, such as computationally cheap evaluation and ease of calibration to new data, have sparked optimism for the development of data-driven virtual flow meters (VFMs). Data-driven VFMs are developed in the small data regime, where it is important to question the uncertainty and robustness of models. The modeling of uncertainty may help to build trust in models, which is a prerequisite for industrial applications. The contribution of this paper is the introduction of a probabilistic VFM based on Bayesian neural networks. Uncertainty in the model and measurements is described, and the paper shows how to perform approximate Bayesian inference using variational inference. The method is studied by modeling on a large and heterogeneous dataset, consisting of 60 wells across five different oil and gas assets. The predictive performance is analyzed on historical and future test data, where an average error of 4-6% and 8-13% is achieved for the 50% best performing models, respectively. Variational inference appears to provide more robust predictions than the reference approach on future data. Prediction performance and uncertainty calibration is explored in detail and discussed in light of four data challenges. The findings motivate the development of alternative strategies to improve the robustness of data-driven VFMs.