Farid Ahmed

William Howes, Farid Ahmed, Kazuma Kobayashi et al.

Predicting full-field physics through the real-time virtual sensing of engineering systems can enhance limited physical sensors but often requires sparse-to-dense reconstruction, complex multiphysics, and highly irregular geometries as well as strict latency and energy constraints for edge-deployability. Neural operators have been presented as a potential candidate for such applications but few architectures exist that explicitly address power consumption. Spiking neuron integration can provide a potential solution when integrated on neuromorphic hardware but the current existing neuron models result in severe performance degradation towards regression-based virtual sensing. To address the performance concerns and edge-constraints, we present the Variable Spiking Graph Neural Operator (VS-GNO) which integrates a sophisticated spectral-spatial convolutional analysis and a previously developed Variable Spiking Neuron (VSN) and energy-error balance loss function. With a non-spiking $L_2$ error baseline of $0.4\%$, VS-GNO can provide a reconstruction error of $0.71\%$ with $15\%$ average spiking in its spectral-only form and $1.04\%$ with $24.5\%$ spiking in its entire form. These results position VS-GNO as a promising step towards energy-efficient, edge-deployable neural operators for real-time sparse-to-dense virtual sensing in complex, highly irregular engineering environments.

William Howes, Jason Yoo, Kazuma Kobayashi et al.

Accurate sensing of spatially distributed physical fields typically requires dense instrumentation, which is often infeasible in real-world systems due to cost, accessibility, and environmental constraints. Physics-based solvers address this through direct numerical integration of governing equations, but their computational latency and power requirements preclude real-time use in resource-constrained monitoring and control systems. Here we introduce VIRSO (Virtual Irregular Real-Time Sparse Operator), a graph-based neural operator for sparse-to-dense reconstruction on irregular geometries, and a variable-connectivity algorithm, Variable KNN (V-KNN), for mesh-informed graph construction. Unlike prior neural operators that treat hardware deployability as secondary, VIRSO reframes inference as measurement: the combination of both spectral and spatial analysis provides accurate reconstruction without the high latency and power consumption of previous graph-based methodologies with poor scalability, presenting VIRSO as a potential candidate for edge-constrained, real-time virtual sensing. We evaluate VIRSO on three nuclear thermal-hydraulic benchmarks of increasing geometric and multiphysics complexity, across reconstruction ratios from 47:1 to 156:1. VIRSO achieves mean relative $L_2$ errors below 1%, outperforming other benchmark operators while using fewer parameters. The full 10-layer configuration reduces the energy-delay product (EDP) from ${\approx}206$ J$\cdot$ms for the graph operator baseline to $10.1$ J$\cdot$ms on an NVIDIA H200. Implemented on an NVIDIA Jetson Orin Nano, all configurations of VIRSO provide sub-10 W power consumption and sub-second latency. These results establish the edge-feasibility and hardware-portability of VIRSO and present compute-aware operator learning as a new paradigm for real-time sensing in inaccessible and resource-constrained environments.

Raisa Bentay Hossain, Farid Ahmed, Kazuma Kobayashi et al.

Effective real-time monitoring is a foundation of digital twin technology, crucial for detecting material degradation and maintaining the structural integrity of nuclear systems to ensure both safety and operational efficiency. Traditional physical sensor systems face limitations such as installation challenges, high costs, and difficulty measuring critical parameters in hard-to-reach or harsh environments, often resulting in incomplete data coverage. Machine learning-driven virtual sensors, integrated within a digital twin framework, offer a transformative solution by enhancing physical sensor capabilities to monitor critical degradation indicators like pressure, velocity, and turbulence. However, conventional machine learning models struggle with real-time monitoring due to the high-dimensional nature of reactor data and the need for frequent retraining. This paper introduces the use of Deep Operator Networks (DeepONet) as a core component of a digital twin framework to predict key thermal-hydraulic parameters in the hot leg of an AP-1000 Pressurized Water Reactor (PWR). DeepONet serves as a dynamic and scalable virtual sensor by accurately mapping the interplay between operational input parameters and spatially distributed system behaviors. In this study, DeepONet is trained with different operational conditions, which relaxes the requirement of continuous retraining, making it suitable for online and real-time prediction components for digital twin. Our results show that DeepONet achieves accurate predictions with low mean squared error and relative L2 error and can make predictions on unknown data 1400 times faster than traditional CFD simulations. This speed and accuracy enable DeepONet to synchronize with the physical system in real-time, functioning as a dynamic virtual sensor that tracks degradation-contributing conditions.

Kazuma Kobayashi, Farid Ahmed, Syed Bahauddin Alam

Real-time monitoring of critical parameters is essential for energy systems' safe and efficient operation. However, traditional sensors often fail and degrade in harsh environments where physical sensors cannot be placed (inaccessible locations). In addition, there are important parameters that cannot be directly measured by sensors. We need machine learning (ML)-based real-time monitoring in those remote locations to ensure system operations. However, traditional ML models struggle to process continuous sensor profile data to fit model requirements, leading to the loss of spatial relationships. Another challenge for real-time monitoring is ``dataset shift" and the need for frequent retraining under varying conditions, where extensive retraining prohibits real-time inference. To resolve these challenges, this study addressed the limitations of real-time monitoring methods by enabling monitoring in locations where physical sensors are impractical to deploy. Our proposed approach, utilizing Multi-Input Operator Network virtual sensors, leverages deep learning to seamlessly integrate diverse data sources and accurately predict key parameters in real-time without the need for additional physical sensors. The approach's effectiveness is demonstrated through thermal-hydraulic monitoring in a nuclear reactor subchannel, achieving remarkable accuracy.

Kazuma Kobayashi, Shailesh Garg, Farid Ahmed et al.

Robust uncertainty quantification (UQ) remains a critical barrier to the safe deployment of deep learning in real-time virtual sensing, particularly in high-stakes domains where sparse, noisy, or non-collocated sensor data are the norm. We introduce the Conformalized Monte Carlo Operator (CMCO), a framework that transforms neural operator-based virtual sensing with calibrated, distribution-free prediction intervals. By unifying Monte Carlo dropout with split conformal prediction in a single DeepONet architecture, CMCO achieves spatially resolved uncertainty estimates without retraining, ensembling, or custom loss design. Our method addresses a longstanding challenge: how to endow operator learning with efficient and reliable UQ across heterogeneous domains. Through rigorous evaluation on three distinct applications: turbulent flow, elastoplastic deformation, and global cosmic radiation dose estimation-CMCO consistently attains near-nominal empirical coverage, even in settings with strong spatial gradients and proxy-based sensing. This breakthrough offers a general-purpose, plug-and-play UQ solution for neural operators, unlocking real-time, trustworthy inference in digital twins, sensor fusion, and safety-critical monitoring. By bridging theory and deployment with minimal computational overhead, CMCO establishes a new foundation for scalable, generalizable, and uncertainty-aware scientific machine learning.