Yingxue Zhao

Yingxue Zhao, Haoran Li, Haosu Zhou et al.

Mechanics-related problems often present unique challenges in achieving accurate geometric and physical representations, particularly for non-uniform structures. Graph neural networks (GNNs) have emerged as a promising tool to tackle these challenges by adeptly learning from graph data with irregular underlying structures. Consequently, recent years have witnessed a surge in complex mechanics-related applications inspired by the advancements of GNNs. Despite this process, there is a notable absence of a systematic review addressing the recent advancement of GNNs in solving mechanics-related problems. To bridge this gap, this review article aims to provide an in-depth overview of the GNN applications in mechanics-related domains while identifying key challenges and outlining potential future research directions. In this review article, we begin by introducing the fundamental algorithms of GNNs that are widely employed in mechanics-related applications. We provide a concise explanation of their underlying principles to establish a solid understanding that will serve as a basis for exploring the applications of GNNs in mechanics-related domains. The scope of this paper is intended to cover the categorisation of literature into solid mechanics, fluid mechanics, and interdisciplinary mechanics-related domains, providing a comprehensive summary of graph representation methodologies, GNN architectures, and further discussions in their respective subdomains. Additionally, open data and source codes relevant to these applications are summarised for the convenience of future researchers. This article promotes an interdisciplinary integration of GNNs and mechanics and provides a guide for researchers interested in applying GNNs to solve complex mechanics-related problems.

Yingxue Zhao, Haoran Li, Haosu Zhou et al.

Finite element simulations of large-deformation sheet material forming involve node-element coupling between nodal kinematics and element-level deformation measures. Machine-learning surrogates can accelerate such simulations, but most graph-based models use node-centred representations. This representation is indirect for element-level quantities, which are often recovered from nodal predictions by interpolation or post-processing. It may also obscure the node-element coupling structure that underlies the finite element update. This work proposes a cross-attention-based bipartite graph neural network (CAtt-BiGNN) for coupled prediction of nodal displacement increments and elemental thinning. The graph represents mesh nodes and elements as distinct but connected entities, linked by directed node-element edges, so that nodal and elemental fields are predicted on their native discretisation domains. An edge-aware cross-attention processor conditions adaptive node-element coupling weights on geometric edge features, enabling bidirectional message passing between nodal kinematic states and elemental deformation states. A hierarchical extension, CAtt-BiUGNN, combines the CAtt-BiGNN with graph downsampling-upsampling to improve information propagation on larger meshes. Adaptive Gaussian noise is further evaluated as an optional rollout-stabilisation strategy. The models are tested on two representative forming cases with different graph sizes. CAtt-BiGNN improves the balance between displacement and thinning prediction relative to node-centred baselines and bipartite ablation variants, while CAtt-BiUGNN gives the strongest overall performance in the larger-graph setting. The results indicate that the proposed model provides an effective surrogate framework for large-deformation sheet material forming.

Jiajie Luo, Mohamed Mohamed, Osama Hassan et al.

Traditional sheet metal forming relies on time-consuming and expensive Finite Element Analysis (FEA) for design validation, a process that significantly prolongs design cycles. While surrogate models offer faster iteration, current approaches have limitations: scalar-based methods cannot capture comprehensive field-based FEA results, while existing image-based models often ignore the critical role of material properties by focusing solely on geometry. To address this gap, we develop a physics-guided deep learning framework, namely StampFormer, which simultaneously uses component geometry and material stress-strain responses to predict FEA outcomes. The StampFormer framework uses three core components to process data. A Material-Augmented Geometric Network (MAGN) first fuses geometric and material data. This information is then integrated at various levels by a Hierarchical Material Embedding Injection Unit (HMEIU) before being processed by the primary network backbone, an adapted Swin-UNet. We evaluated our model on the stamping of a crossmember panel with two simulation datasets for steel and aluminium panels, and results demonstrate that StampFormer provides high-fidelity predictions of critical physical fields - including thinning, major strain, minor strain, plastic strain, and displacement - in under a second. Compared with ground truth FEA, our model achieved an average relative error of less than 8.5% on the four 2D fields and a mean squared error of less than 1.2 mm2 for the 3D displacement field. In summary, we introduce a practical and efficient framework that integrates multimodal information, namely geometry and material properties, to provide fast and accurate predictions, enabling designers to perform real-time manufacturability assessments.

Haoran Li, Tobias Lehrer, Yingxue Zhao et al.

Nonlinear finite element crash simulations are accurate but computationally expensive, limiting their use in iterative design optimisation. Machine-learning surrogate models based on graph neural networks (GNNs) offer a faster alternative. Message-passing GNNs are widely used for mesh simulation, and their shared node and edge update functions are relatively generalisable across varying graph structures. By contrast, non-shareable edge-specific aggregation layers can capture nonlinear relationships more accurately but usually require fixed graph connectivity, which limits generalisability. This paper presents Mask-Morph Graph U-Net (MMGUNet), a practical approach to addressing the limitation of hierarchical Graph U-Net architectures that use edge-specific downsampling and upsampling layers. Fixed coarse graph connectivity is required for edge-specific layers. To retain this while improving spatial correspondence, the proposed method morphs the coarsened graph hierarchy to each input mesh using feature-aligned barycentric parameterisation before constructing cross-graph edges. It further applies node masking during supervised pretraining, followed by parameter-efficient fine-tuning in which high-parameter edge-specific layers are frozen. The proposed approach is evaluated in in-distribution, out-of-distribution, and cross-component transfer settings using mean Euclidean distance and maximum intrusion percentage error. Results show that coarse-graph morphing improves test accuracy relative to a fixed-coarse-graph baseline, while masked supervised pretraining reduces the train-test discrepancy and improves data efficiency during transfer. The proposed model also achieves lower prediction error compared with external baselines. These results demonstrate a practical route toward reusable, data-efficient mesh-based surrogate modelling for crashworthiness design exploration.

Haoran Li, Yingxue Zhao, Haosu Zhou et al.

During the design cycle of safety critical vehicle components such as B-pillars, crashworthiness performance is a key metric for passenger protection assessment in vehicle accidents. Traditional finite element simulations for crashworthiness analysis involve complex modelling, leading to an increased computational demand. Although a few machine learning-based surrogate models have been developed for rapid predictions for crashworthiness analysis, they exhibit limitations in detailed representation of complex 3D components. Graph Neural Networks (GNNs) have emerged as a promising solution for processing data with complex structures. However, existing GNN models often lack sufficient accuracy and computational efficiency to meet industrial demands. This paper proposes Recurrent Graph U-Net (ReGUNet), a new graph-based surrogate model for crashworthiness analysis of vehicle panel components. ReGUNet adoptes a U-Net architecture with multiple graph downsampling and upsampling layers, which improves the model's computational efficiency and accuracy; the introduction of recurrence enhances the accuracy and stability of temporal predictions over multiple time steps. ReGUNet is evaluated through a case study of side crash testing of a B-pillar component with variation in geometric design. The trained model demonstrates great accuracy in predicting the dynamic behaviour of previously unseen component designs within a relative error of 0.74% for the maximum B-pillar intrusion. Compared to the baseline models, ReGUNet can reduce the averaged mean prediction error of the component's deformation by more than 51% with significant improvement in computational efficiency. Provided enhanced accuracy and efficiency, ReGUNet shows greater potential in accurate predictions of large and complex graphs compared to existing models.

Yingxue Zhao, Qianyi Chen, Haoran Li et al.

In recent years, various artificial intelligence-based surrogate models have been proposed to provide rapid manufacturability predictions of material forming processes. However, traditional AI-based surrogate models, typically built with scalar or image-based neural networks, are limited in their ability to capture complex 3D spatial relationships and to operate in a permutation-invariant manner. To overcome these issues, emerging graph-based surrogate models are developed using graph neural networks. This study developed a new graph neural network surrogate model named Recurrent U Net-based Graph Neural Network (RUGNN). The RUGNN model can achieve accurate predictions of sheet material deformation fields across multiple forming timesteps. The RUGNN model incorporates Gated Recurrent Units (GRUs) to model temporal dynamics and a U-Net inspired graph-based downsample/upsample mechanism to handle spatial long-range dependencies. A novel 'node-to-surface' contact representation method was proposed, offering significant improvements in computational efficiency for large-scale contact interactions. The RUGNN model was validated using a cold forming case study and a more complex hot forming case study using aluminium alloys. Results demonstrate that the RUGNN model provides accurate deformation predictions closely matching ground truth FE simulations and outperforming several baseline GNN architectures. Model tuning was also performed to identify suitable hyperparameters, training strategies, and input feature representations. These results demonstrate that RUGNN is a reliable approach to support sheet material forming design by enabling accurate manufacturability predictions.