Sharlotte Kramer

Francis Ogoke, Kyle Johnson, Michael Glinsky et al.

Laser Powder Bed Fusion has become a widely adopted method for metal Additive Manufacturing (AM) due to its ability to mass produce complex parts with increased local control. However, AM produced parts can be subject to undesirable porosity, negatively influencing the properties of printed components. Thus, controlling porosity is integral for creating effective parts. A precise understanding of the porosity distribution is crucial for accurately simulating potential fatigue and failure zones. Previous research on generating synthetic porous microstructures have succeeded in generating parts with high density, isotropic porosity distributions but are often inapplicable to cases with sparser, boundary-dependent pore distributions. Our work bridges this gap by providing a method that considers these constraints by deconstructing the generation problem into its constitutive parts. A framework is introduced that combines Generative Adversarial Networks with Mallat Scattering Transform-based autocorrelation methods to construct novel realizations of the individual pore geometries and surface roughness, then stochastically reconstruct them to form realizations of a porous printed part. The generated parts are compared to the existing experimental porosity distributions based on statistical and dimensional metrics, such as nearest neighbor distances, pore volumes, pore anisotropies and scattering transform based auto-correlations.

Ruben Villarreal, Nikolaos N. Vlassis, Nhon N. Phan et al.

Experimental data is costly to obtain, which makes it difficult to calibrate complex models. For many models an experimental design that produces the best calibration given a limited experimental budget is not obvious. This paper introduces a deep reinforcement learning (RL) algorithm for design of experiments that maximizes the information gain measured by Kullback-Leibler (KL) divergence obtained via the Kalman filter (KF). This combination enables experimental design for rapid online experiments where traditional methods are too costly. We formulate possible configurations of experiments as a decision tree and a Markov decision process (MDP), where a finite choice of actions is available at each incremental step. Once an action is taken, a variety of measurements are used to update the state of the experiment. This new data leads to a Bayesian update of the parameters by the KF, which is used to enhance the state representation. In contrast to the Nash-Sutcliffe efficiency (NSE) index, which requires additional sampling to test hypotheses for forward predictions, the KF can lower the cost of experiments by directly estimating the values of new data acquired through additional actions. In this work our applications focus on mechanical testing of materials. Numerical experiments with complex, history-dependent models are used to verify the implementation and benchmark the performance of the RL-designed experiments.

Craig M. Hamel, Kevin N. Long, Sharlotte L. B. Kramer

The calibration of solid constitutive models with full-field experimental data is a long-standing challenge, especially in materials which undergo large deformation. In this paper, we propose a physics-informed deep-learning framework for the discovery of constitutive model parameterizations given full-field displacement data and global force-displacement data. Contrary to the majority of recent literature in this field, we work with the weak form of the governing equations rather than the strong form to impose physical constraints upon the neural network predictions. The approach presented in this paper is computationally efficient, suitable for irregular geometric domains, and readily ingests displacement data without the need for interpolation onto a computational grid. A selection of canonical hyperelastic materials models suitable for different material classes is considered including the Neo-Hookean, Gent, and Blatz-Ko constitutive models as exemplars for general hyperelastic behavior, polymer behavior with lock-up, and compressible foam behavior respectively. We demonstrate that physics informed machine learning is an enabling technology and may shift the paradigm of how full-field experimental data is utilized to calibrate constitutive models under finite deformations.