Nicola Cavalcanti

Florentin Liebmann, Marco von Atzigen, Dominik Stütz et al.

Established surgical navigation systems for pedicle screw placement have been proven to be accurate, but still reveal limitations in registration or surgical guidance. Registration of preoperative data to the intraoperative anatomy remains a time-consuming, error-prone task that includes exposure to harmful radiation. Surgical guidance through conventional displays has well-known drawbacks, as information cannot be presented in-situ and from the surgeon's perspective. Consequently, radiation-free and more automatic registration methods with subsequent surgeon-centric navigation feedback are desirable. In this work, we present an approach that automatically solves the registration problem for lumbar spinal fusion surgery in a radiation-free manner. A deep neural network was trained to segment the lumbar spine and simultaneously predict its orientation, yielding an initial pose for preoperative models, which then is refined for each vertebra individually and updated in real-time with GPU acceleration while handling surgeon occlusions. An intuitive surgical guidance is provided thanks to the integration into an augmented reality based navigation system. The registration method was verified on a public dataset with a mean of 96\% successful registrations, a target registration error of 2.73 mm, a screw trajectory error of 1.79° and a screw entry point error of 2.43 mm. Additionally, the whole pipeline was validated in an ex-vivo surgery, yielding a 100\% screw accuracy and a registration accuracy of 1.20 mm. Our results meet clinical demands and emphasize the potential of RGB-D data for fully automatic registration approaches in combination with augmented reality guidance.

Aidana Massalimova, Maikel Timmermans, Nicola Cavalcanti et al.

Pedicle drilling is a complex and critical spinal surgery task. Detecting breach or penetration of the surgical tool to the cortical wall during pilot-hole drilling is essential to avoid damage to vital anatomical structures adjacent to the pedicle, such as the spinal cord, blood vessels, and nerves. Currently, the guidance of pedicle drilling is done using image-guided methods that are radiation intensive and limited to the preoperative information. This work proposes a new radiation-free breach detection algorithm leveraging a non-visual sensor setup in combination with deep learning approach. Multiple vibroacoustic sensors, such as a contact microphone, a free-field microphone, a tri-axial accelerometer, a uni-axial accelerometer, and an optical tracking system were integrated into the setup. Data were collected on four cadaveric human spines, ranging from L5 to T10. An experienced spine surgeon drilled the pedicles relying on optical navigation. A new automatic labeling method based on the tracking data was introduced. Labeled data was subsequently fed to the network in mel-spectrograms, classifying the data into breach and non-breach. Different sensor types, sensor positioning, and their combinations were evaluated. The best results in breach recall for individual sensors could be achieved using contact microphones attached to the dorsal skin (85.8\%) and uni-axial accelerometers clamped to the spinous process of the drilled vertebra (81.0\%). The best-performing data fusion model combined the latter two sensors with a breach recall of 98\%. The proposed method shows the great potential of non-visual sensor fusion for avoiding screw misplacement and accidental bone breaches during pedicle drilling and could be extended to further surgical applications.

Valery Fischer, Alan Magdaleno, Anna-Katharina Calek et al.

Purpose: Accurate 3D hand pose estimation supports surgical applications such as skill assessment, robot-assisted interventions, and geometry-aware workflow analysis. However, surgical environments pose severe challenges, including intense and localized lighting, frequent occlusions by instruments or staff, and uniform hand appearance due to gloves, combined with a scarcity of annotated datasets for reliable model training. Method: We propose a robust multi-view pipeline for 3D hand pose estimation in surgical contexts that requires no domain-specific fine-tuning and relies solely on off-the-shelf pretrained models. The pipeline integrates reliable person detection, whole-body pose estimation, and state-of-the-art 2D hand keypoint prediction on tracked hand crops, followed by a constrained 3D optimization. In addition, we introduce a novel surgical benchmark dataset comprising over 68,000 frames and 3,000 manually annotated 2D hand poses with triangulated 3D ground truth, recorded in a replica operating room under varying levels of scene complexity. Results: Quantitative experiments demonstrate that our method consistently outperforms baselines, achieving a 31% reduction in 2D mean joint error and a 76% reduction in 3D mean per-joint position error. Conclusion: Our work establishes a strong baseline for 3D hand pose estimation in surgery, providing both a training-free pipeline and a comprehensive annotated dataset to facilitate future research in surgical computer vision.

Luohong Wu, Matthias Seibold, Nicola A. Cavalcanti et al.

Bone surface reconstruction is an essential component of computer-assisted orthopedic surgery (CAOS), forming the foundation for preoperative planning and intraoperative guidance. Compared to traditional imaging modalities such as CT and MRI, ultrasound provides a radiation-free, and cost-effective alternative. While ultrasound offers new opportunities in CAOS, technical shortcomings continue to hinder its translation into surgery. In particular, due to the inherent limitations of ultrasound imaging, B-mode ultrasound typically capture only partial bone surfaces, posing major challenges for surface reconstruction. Existing reconstruction methods struggle with such incomplete data, leading to increased reconstruction errors and artifacts. Effective techniques for accurately reconstructing open bone surfaces from real-world 3D ultrasound volumes remain lacking. We propose UltraBoneUDF, a self-supervised framework specifically designed for reconstructing open bone surfaces from ultrasound data using neural unsigned distance functions (UDFs). In addition, we present a novel loss function based on local tangent plane optimization that substantially improves surface reconstruction quality. UltraBoneUDF and competing models are benchmarked on three open-source datasets and further evaluated through ablation studies. Results: Qualitative results highlight the limitations of the state-of-the-art methods for open bone surface reconstruction and demonstrate the effectiveness of UltraBoneUDF. Quantitatively, UltraBoneUDF significantly outperforms competing methods across all evaluated datasets for both open and closed bone surface reconstruction in terms of mean Chamfer distance error: 0.96 mm on the UltraBones100k dataset (28.9% improvement compared to the state-of-the-art), 0.21 mm on the OpenBoneCT dataset (40.0% improvement), and 0.18 mm on the ClosedBoneCT dataset (63.3% improvement).

Jonas Hein, Frédéric Giraud, Lilian Calvet et al.

Surgery digitalization is the process of creating a virtual replica of real-world surgery, also referred to as a surgical digital twin (SDT). It has significant applications in various fields such as education and training, surgical planning, and automation of surgical tasks. In addition, SDTs are an ideal foundation for machine learning methods, enabling the automatic generation of training data. In this paper, we present a proof of concept (PoC) for surgery digitalization that is applied to an ex-vivo spinal surgery. The proposed digitalization focuses on the acquisition and modelling of the geometry and appearance of the entire surgical scene. We employ five RGB-D cameras for dynamic 3D reconstruction of the surgeon, a high-end camera for 3D reconstruction of the anatomy, an infrared stereo camera for surgical instrument tracking, and a laser scanner for 3D reconstruction of the operating room and data fusion. We justify the proposed methodology, discuss the challenges faced and further extensions of our prototype. While our PoC partially relies on manual data curation, its high quality and great potential motivate the development of automated methods for the creation of SDTs.

Ali Bahari Malayeri, Matthias Seibold, Nicola Cavalcanti et al.

This study aims to advance surgical phase recognition in arthroscopic procedures, specifically Anterior Cruciate Ligament (ACL) reconstruction, by introducing the first arthroscopy dataset and developing a novel transformer-based model. We aim to establish a benchmark for arthroscopic surgical phase recognition by leveraging spatio-temporal features to address the specific challenges of arthroscopic videos including limited field of view, occlusions, and visual distortions. We developed the ACL27 dataset, comprising 27 videos of ACL surgeries, each labeled with surgical phases. Our model employs a transformer-based architecture, utilizing temporal-aware frame-wise feature extraction through a ResNet-50 and transformer layers. This approach integrates spatio-temporal features and introduces a Surgical Progress Index (SPI) to quantify surgery progression. The model's performance was evaluated using accuracy, precision, recall, and Jaccard Index on the ACL27 and Cholec80 datasets. The proposed model achieved an overall accuracy of 72.91% on the ACL27 dataset. On the Cholec80 dataset, the model achieved a comparable performance with the state-of-the-art methods with an accuracy of 92.4%. The SPI demonstrated an output error of 10.6% and 9.86% on ACL27 and Cholec80 datasets respectively, indicating reliable surgery progression estimation. This study introduces a significant advancement in surgical phase recognition for arthroscopy, providing a comprehensive dataset and a robust transformer-based model. The results validate the model's effectiveness and generalizability, highlighting its potential to improve surgical training, real-time assistance, and operational efficiency in orthopedic surgery. The publicly available dataset and code will facilitate future research and development in this critical field.

Emma Most, Jonas Hein, Frédéric Giraud et al.

Advances in computer vision, particularly in optical image-based 3D reconstruction and feature matching, enable applications like marker-less surgical navigation and digitization of surgery. However, their development is hindered by a lack of suitable datasets with 3D ground truth. This work explores an approach to generating realistic and accurate ex vivo datasets tailored for 3D reconstruction and feature matching in open orthopedic surgery. A set of posed images and an accurately registered ground truth surface mesh of the scene are required to develop vision-based 3D reconstruction and matching methods suitable for surgery. We propose a framework consisting of three core steps and compare different methods for each step: 3D scanning, calibration of viewpoints for a set of high-resolution RGB images, and an optical-based method for scene registration. We evaluate each step of this framework on an ex vivo scoliosis surgery using a pig spine, conducted under real operating room conditions. A mean 3D Euclidean error of 0.35 mm is achieved with respect to the 3D ground truth. The proposed method results in submillimeter accurate 3D ground truths and surgical images with a spatial resolution of 0.1 mm. This opens the door to acquiring future surgical datasets for high-precision applications.

Roman Flepp, Leon Nissen, Bastian Sigrist et al.

Purpose: Accurate intraoperative X-ray/CT registration is essential for surgical navigation in orthopedic procedures. However, existing methods struggle with consistently achieving sub-millimeter accuracy, robustness under broad initial pose estimates or need manual key-point annotations. This work aims to address these challenges by proposing a novel multi-view X-ray/CT registration method for intraoperative bone registration. Methods: The proposed registration method consists of a multi-view, contour-based iterative closest point (ICP) optimization. Unlike previous methods, which attempt to match bone contours across the entire silhouette in both imaging modalities, we focus on matching specific subcategories of contours corresponding to bone substructures. This leads to reduced ambiguity in the ICP matches, resulting in a more robust and accurate registration solution. This approach requires only two X-ray images and operates fully automatically. Additionally, we contribute a dataset of 5 cadaveric specimens, including real X-ray images, X-ray image poses and the corresponding CT scans. Results: The proposed registration method is evaluated on real X-ray images using mean reprojection error (mRPD). The method consistently achieves sub-millimeter accuracy with a mRPD 0.67mm compared to 5.35mm by a commercial solution requiring manual intervention. Furthermore, the method offers improved practical applicability, being fully automatic. Conclusion: Our method offers a practical, accurate, and efficient solution for multi-view X-ray/CT registration in orthopedic surgeries, which can be easily combined with tracking systems. By improving registration accuracy and minimizing manual intervention, it enhances intraoperative navigation, contributing to more accurate and effective surgical outcomes in computer-assisted surgery (CAS).

Luohong Wu, Nicola A. Cavalcanti, Matthias Seibold et al.

Ultrasound-based bone surface segmentation is crucial in computer-assisted orthopedic surgery. However, ultrasound images have limitations, including a low signal-to-noise ratio, and acoustic shadowing, which make interpretation difficult. Existing deep learning models for bone segmentation rely primarily on costly manual labeling by experts, limiting dataset size and model generalizability. Additionally, the complexity of ultrasound physics and acoustic shadow makes the images difficult for humans to interpret, leading to incomplete labels in anechoic regions and limiting model performance. To advance ultrasound bone segmentation and establish effective model benchmarks, larger and higher-quality datasets are needed. We propose a methodology for collecting ex-vivo ultrasound datasets with automatically generated bone labels, including anechoic regions. The proposed labels are derived by accurately superimposing tracked bone CT models onto the tracked ultrasound images. These initial labels are refined to account for ultrasound physics. A clinical evaluation is conducted by an expert physician specialized on orthopedic sonography to assess the quality of the generated bone labels. A neural network for bone segmentation is trained on the collected dataset and its predictions are compared to expert manual labels, evaluating accuracy, completeness, and F1-score. We collected the largest known dataset of 100k ultrasound images of human lower limbs with bone labels, called UltraBones100k. A Wilcoxon signed-rank test with Bonferroni correction confirmed that the bone alignment after our method significantly improved the quality of bone labeling (p < 0.001). The model trained on UltraBones100k consistently outperforms manual labeling in all metrics, particularly in low-intensity regions (320% improvement in completeness at a distance threshold of 0.5 mm).

Sascha Jecklin, Youyang Shen, Amandine Gout et al.

This study tackles key obstacles in adopting surgical navigation in orthopedic surgeries, including time, cost, radiation, and workflow integration challenges. Recently, our work X23D showed an approach for generating 3D anatomical models of the spine from only a few intraoperative fluoroscopic images. This negates the need for conventional registration-based surgical navigation by creating a direct intraoperative 3D reconstruction of the anatomy. Despite these strides, the practical application of X23D has been limited by a domain gap between synthetic training data and real intraoperative images. In response, we devised a novel data collection protocol for a paired dataset consisting of synthetic and real fluoroscopic images from the same perspectives. Utilizing this dataset, we refined our deep learning model via transfer learning, effectively bridging the domain gap between synthetic and real X-ray data. A novel style transfer mechanism also allows us to convert real X-rays to mirror the synthetic domain, enabling our in-silico-trained X23D model to achieve high accuracy in real-world settings. Our results demonstrated that the refined model can rapidly generate accurate 3D reconstructions of the entire lumbar spine from as few as three intraoperative fluoroscopic shots. It achieved an 84% F1 score, matching the accuracy of our previous synthetic data-based research. Additionally, with a computational time of only 81.1 ms, our approach provides real-time capabilities essential for surgery integration. Through examining ideal imaging setups and view angle dependencies, we've further confirmed our system's practicality and dependability in clinical settings. Our research marks a significant step forward in intraoperative 3D reconstruction, offering enhancements to surgical planning, navigation, and robotics.

Jonas Hein, Nicola Cavalcanti, Daniel Suter et al.

State-of-the-art research of traditional computer vision is increasingly leveraged in the surgical domain. A particular focus in computer-assisted surgery is to replace marker-based tracking systems for instrument localization with pure image-based 6DoF pose estimation using deep-learning methods. However, state-of-the-art single-view pose estimation methods do not yet meet the accuracy required for surgical navigation. In this context, we investigate the benefits of multi-view setups for highly accurate and occlusion-robust 6DoF pose estimation of surgical instruments and derive recommendations for an ideal camera system that addresses the challenges in the operating room. The contributions of this work are threefold. First, we present a multi-camera capture setup consisting of static and head-mounted cameras, which allows us to study the performance of pose estimation methods under various camera configurations. Second, we publish a multi-view RGB-D video dataset of ex-vivo spine surgeries, captured in a surgical wet lab and a real operating theatre and including rich annotations for surgeon, instrument, and patient anatomy. Third, we evaluate three state-of-the-art single-view and multi-view methods for the task of 6DoF pose estimation of surgical instruments and analyze the influence of camera configurations, training data, and occlusions on the pose accuracy and generalization ability. The best method utilizes five cameras in a multi-view pose optimization and achieves an average position and orientation error of 1.01 mm and 0.89° for a surgical drill as well as 2.79 mm and 3.33° for a screwdriver under optimal conditions. Our results demonstrate that marker-less tracking of surgical instruments is becoming a feasible alternative to existing marker-based systems.