3.6LGMay 23
High-fidelity Modeling of Full-scale Pressurized Water Reactor Flow Fields for Machine Learning ApplicationsLogan A. Burnett, Hyungjun Kim, Hsien-Cheng Chou et al.
This work presents a high-fidelity computational fluid dynamics (CFD) and data-driven modeling framework for assembly-level flow characterization in a four-loop pressurized water reactor (PWR). A full lower-plenum and core-inlet domain was constructed using publicly available geometry and operating conditions, enabling transient simulations with pump-induced swirl boundary conditions. The results show that cold-leg swirl and lower-plenum transport generate strongly heterogeneous assembly-wise inlet flow distributions, particularly near the lower core region, while axial resistance and mixing progressively homogenize the flow at higher elevations. These physics-informed datasets were subsequently used to evaluate machine learning (ML) applications for partial field reconstruction and short-term autoregressive prediction. A 3D convolutional-based inpainting model successfully recon-structed missing assembly-level mass flow rates from partial observations, with errors concentrated in the highly turbulent base (bottom) layer and diminishing significantly in upper layers. Comparative analysis across multiple ML models demon-strates that spatially aware architectures, particularly ConvLSTM, significantly outperform sequence-based (LSTM) and operator-learning (DeepONet) approaches by effectively capturing coupled spatio-temporal dynamics. The study also high-lights key challenges, including the sensitivity of inlet flow predictions to turbulence and mesh resolution, as well as the absence of full-scale experimental validation data. Despite these limitations, the results remain consistent with expected physical behavior. Overall, this work establishes high-fidelity CFD as a critical foundation for developing data-driven surrogates, sparse sensing strategies, and future multiphysics coupling frameworks.
LGJun 25, 2025
Variational Digital TwinsLogan A. Burnett, Umme Mahbuba Nabila, Majdi I. Radaideh
While digital twins (DT) hold promise for providing real-time insights into complex energy assets, much of the current literature either does not offer a clear framework for information exchange between the model and the asset, lacks key features needed for real-time implementation, or gives limited attention to model uncertainty. Here, we aim to solve these gaps by proposing a variational digital twin (VDT) framework that augments standard neural architectures with a single Bayesian output layer. This lightweight addition, along with a novel VDT updating algorithm, lets a twin update in seconds on commodity GPUs while producing calibrated uncertainty bounds that can inform experiment design, control algorithms, and model reliability. The VDT is evaluated on four energy-sector problems. For critical-heat-flux prediction, uncertainty-driven active learning reaches R2 = 0.98 using 47 % fewer experiments and one-third the training time of random sampling. A three-year renewable-generation twin maintains R2 > 0.95 for solar output and curbs error growth for volatile wind forecasts via monthly updates that process only one month of data at a time. A nuclear reactor transient cooldown twin reconstructs thermocouple signals with R2 > 0.99 and preserves accuracy after 50 % sensor loss, demonstrating robustness to degraded instrumentation. Finally, a physics-informed Li-ion battery twin, retrained after every ten discharges, lowers voltage mean-squared error by an order of magnitude relative to the best static model while adapting its credible intervals as the cell approaches end-of-life. These results demonstrate that combining modest Bayesian augmentation with efficient update schemes turns conventional surrogates into uncertainty-aware, data-efficient, and computationally tractable DTs, paving the way for dependable models across industrial and scientific energy systems.