5.9LGMay 7
Physics-based Digital Twins for Integrated Thermal Energy Systems Using Active LearningUmme Mahbuba Nabila, Paul Seurin, Linyu Lin et al.
Real-time supervisory control of thermal energy distribution systems requires digital twins that are accurate, interpretable, and uncertainty-aware, yet remain data and computationally efficient. High-fidelity simulations alone are costly, while purely data-driven surrogates often lack robustness. To address these challenges, this work proposes an active learning (AL) framework that couples system-level Modelica simulations with four simpler physics-informed and data-driven surrogate modeling approaches: deterministic Sparse Identification of Nonlinear Dynamics with Control (SINDyC), its probabilistic multivariate-Gaussian extension (MvG-SINDyC), feedforward neural network (FNN), and gated recurrent unit (GRU) network. Tailored to each surrogate, model-specific AL query strategies are employed, including Mahalanobis-distance sampling in coefficient space for MvG-SINDyC and error-based sampling in prediction space for SINDyC, FNN, and GRU, allowing the learning process to prioritize dynamically informative trajectories. The proposed approach is demonstrated on the glycol heat exchanger (GHX) subsystem of the Thermal Energy Distribution System (TEDS) at Idaho National Laboratory. Across key GHX outputs--the bypass mass flow rate $\dot{m}_{\mathrm{GHX}}$ and heat transfer rate $Q_{\mathrm{GHX}}$-the AL framework achieves comparable predictive accuracy using as few as one-fifth of the simulation trajectories required by random sampling. Among the evaluated surrogates, the GRU achieves the highest predictive fidelity, while SINDyC remains the most computationally efficient and interpretable. The probabilistic MvG-SINDyC surrogate further enables uncertainty quantification and exhibits the largest computational gains under AL.
LGJun 25, 2025
Variational Digital TwinsLogan A. Burnett, Umme Mahbuba Nabila, Majdi I. Radaideh
While digital twins (DT) hold promise for providing real-time insights into complex energy assets, much of the current literature either does not offer a clear framework for information exchange between the model and the asset, lacks key features needed for real-time implementation, or gives limited attention to model uncertainty. Here, we aim to solve these gaps by proposing a variational digital twin (VDT) framework that augments standard neural architectures with a single Bayesian output layer. This lightweight addition, along with a novel VDT updating algorithm, lets a twin update in seconds on commodity GPUs while producing calibrated uncertainty bounds that can inform experiment design, control algorithms, and model reliability. The VDT is evaluated on four energy-sector problems. For critical-heat-flux prediction, uncertainty-driven active learning reaches R2 = 0.98 using 47 % fewer experiments and one-third the training time of random sampling. A three-year renewable-generation twin maintains R2 > 0.95 for solar output and curbs error growth for volatile wind forecasts via monthly updates that process only one month of data at a time. A nuclear reactor transient cooldown twin reconstructs thermocouple signals with R2 > 0.99 and preserves accuracy after 50 % sensor loss, demonstrating robustness to degraded instrumentation. Finally, a physics-informed Li-ion battery twin, retrained after every ten discharges, lowers voltage mean-squared error by an order of magnitude relative to the best static model while adapting its credible intervals as the cell approaches end-of-life. These results demonstrate that combining modest Bayesian augmentation with efficient update schemes turns conventional surrogates into uncertainty-aware, data-efficient, and computationally tractable DTs, paving the way for dependable models across industrial and scientific energy systems.