Hosny Abbas

Hosny Abbas

Automation is at the core of modern industry. It aims to increase production rates, decrease production costs, and reduce human intervention in order to avoid human mistakes and time delays during manufacturing. On the other hand, human assistance is usually required to customize products and reconfigure control systems through a special process interface called Human Machine Interface (HMI). Machine Learning (ML) algorithms can effectively be used to resolve this tradeoff between full automation and human assistance.This paper provides an example of the industrial application of ML algorithms to help human operators save their mental effort and avoid time delays and unintended mistakes for the sake of high production rates. Based on real-time sensor measurements, several ML algorithms have been tried to classify paper rolls according to paper grammage in a white paper mill. The performance evaluation shows that the AdaBoost algorithm is the best ML algorithm for this application with classification accuracy (CA), precision, and recall of 97.1%. The generalization of the proposed approach for achieving cost-effective mills construction will be the subject of our future research.

Hosny Abbas, Samir Shaheen, Mohammed Amin

Modern supervisory control and data acquisition (SCADA) systems comprise variety of industrial equipment such as physical control processes, logical control systems, communication networks, computers, and communication protocols. They are concerned with control and supervision of production control processes. Modern SCADA networks contain highly distributed information, control, and location. Moreover, they contain large number of heterogeneous components situated in highly changing and uncertain environments. As a result, engineering modern SCADA is a challenging issue and conventional engineering approaches are no longer suitable for them because of their increasing complexity and highly distribution. In this research, Multi-Agent Systems (MAS) are used to enable building adaptive agent-based SCADA system by modeling system components as agents in the micro level and as organizations or societies of agents in the macro level. A prototype has been implemented and evaluated within a simulation environment for demonstrating the adaptive behavior of the system-to-be, which results in continuous improvement of system performance.