Karam Mawas

Mehdi Maboudi, Said Harb, Jackson Ferrao et al.

Point cloud registration involves aligning one point cloud with another or with a three-dimensional (3D) model, enabling the integration of multimodal data into a unified representation. This is essential in applications such as construction monitoring, autonomous driving, robotics, and virtual or augmented reality (VR/AR).With the increasing accessibility of point cloud acquisition technologies, such as Light Detection and Ranging (LiDAR) and structured light scanning, along with recent advances in deep learning, the research focus has increasingly shifted towards downstream tasks, particularly point cloud-to-model (PC2Model) registration. While data-driven methods aim to automate this process, they struggle with sparsity, noise, clutter, and occlusions in real-world scans, which limit their performance. To address these challenges, this paper introduces the PC2Model benchmark, a publicly available dataset designed to support the training and evaluation of both classical and data-driven methods. Developed under the leadership of ICWG II/Ib, the PC2Model benchmark adopts a hybrid design that combines simulated point clouds with, in some cases, real-world scans and their corresponding 3D models. Simulated data provide precise ground truth and controlled conditions, while real-world data introduce sensor and environmental artefacts. This design supports robust training and evaluation across domains and enables the systematic analysis of model transferability from simulated to real-world scenarios. The dataset is publicly accessible at: https://zenodo.org/uploads/17581812.

Karam Mawas, Mehdi Maboudi, Pedro Achanccaray et al.

The architecture, engineering and construction (AEC) industry is constantly evolving to meet the demand for sustainable and effective design and construction of the built environment. In the literature, two primary deposition techniques for large-scale 3D concrete printing (3DCP) have been described, namely extrusion-based (Contour Crafting-CC) and shotcrete 3D printing (SC3DP) methods. The deposition methods use a digitally controlled nozzle to print material layer by layer. The continuous flow of concrete material used to create the printed structure is called a filament or layer. As these filaments are the essential structure defining the printed object, the filaments' geometry quality control is crucial. This paper presents an automated procedure for quality control (QC) of filaments in extrusion-based and SC3DP printing methods. The paper also describes a workflow that is independent of the sensor used for data acquisition, such as a camera, a structured light system (SLS) or a terrestrial laser scanner (TLS). This method can be used with materials in either the fresh or cured state. Thus, it can be used for online and post-printing QC.

K. Mawas, M. Maboudi, M. Gerke

Given the substantial growth in the use of additive manufacturing in construction (AMC), it is necessary to ensure the quality of printed specimens which can be much more complex than conventionally manufactured parts. This study explores the various aspects of geometry and surface quality control for 3D concrete printing (3DCP), with a particular emphasis on deposition-based methods, namely extrusion and shotcrete 3D printing (SC3DP). A comprehensive overview of existing quality control (QC) methods and strategies is provided and preceded by an in-depth discussion. Four categories of data capture technologies are investigated and their advantages and limitations in the context of AMC are discussed. Additionally, the effects of environmental conditions and objects' properties on data capture are also analyzed. The study extends to automated data capture planning methods for different sensors. Furthermore, various quality control strategies are explored across different stages of the fabrication cycle of the printed object including: (i) During printing, (ii) Layer-wise, (iii) Preassembly, and (iv) Assembly. In addition to reviewing the methods already applied in AMC, we also address various research gaps and future trends and highlight potential methodologies from adjacent domains that could be transferred to AMC.