Jan Tommy Gravdahl

Signe Moe, Jan Tommy Gravdahl, Kristin Y. Pettersen

In this paper, a method is presented for lowering the energy consumption and/or increasing the speed of a standard manipulator spray painting a surface. The approach is based on the observation that a small angle between the spray direction and the surface normal does not affect the quality of the paint job. Recent results in set-based kinematic control are utilized to develop a switched control system, where this angle is defined as a set-based task with a maximum allowed limit. Four different set-based methods are implemented and tested on a UR5 manipulator from Universal Robots. Experimental results verify the correctness of the method, and demonstrate that the set-based approaches can substantially lower the paint time and energy consumption compared to the current standard solution.

Erlend Torje Berg Lundby, Adil Rasheed, Ivar Johan Halvorsen et al.

Deep neural networks have become very popular in modeling complex nonlinear processes due to their extraordinary ability to fit arbitrary nonlinear functions from data with minimal expert intervention. However, they are almost always overparameterized and challenging to interpret due to their internal complexity. Furthermore, the optimization process to find the learned model parameters can be unstable due to the process getting stuck in local minima. In this work, we demonstrate the value of sparse regularization techniques to significantly reduce the model complexity. We demonstrate this for the case of an aluminium extraction process, which is highly nonlinear system with many interrelated subprocesses. We trained a densely connected deep neural network to model the process and then compared the effects of sparsity promoting l1 regularization on generalizability, interpretability, and training stability. We found that the regularization significantly reduces model complexity compared to a corresponding dense neural network. We argue that this makes the model more interpretable, and show that training an ensemble of sparse neural networks with different parameter initializations often converges to similar model structures with similar learned input features. Furthermore, the empirical study shows that the resulting sparse models generalize better from small training sets than their dense counterparts.

Haakon Robinson, Erlend Lundby, Adil Rasheed et al.

With the ever-increasing availability of data, there has been an explosion of interest in applying modern machine learning methods to fields such as modeling and control. However, despite the flexibility and surprising accuracy of such black-box models, it remains difficult to trust them. Recent efforts to combine the two approaches aim to develop flexible models that nonetheless generalize well; a paradigm we call Hybrid Analysis and modeling (HAM). In this work we investigate the Corrective Source Term Approach (CoSTA), which uses a data-driven model to correct a misspecified physics-based model. This enables us to develop models that make accurate predictions even when the underlying physics of the problem is not well understood. We apply CoSTA to model the Hall-Héroult process in an aluminum electrolysis cell. We demonstrate that the method improves both accuracy and predictive stability, yielding an overall more trustworthy model.

Erlend Torje Berg Lundby, Adil Rasheed, Ivar Johan Halvorsen et al.

The exploding research interest for neural networks in modeling nonlinear dynamical systems is largely explained by the networks' capacity to model complex input-output relations directly from data. However, they typically need vast training data before they can be put to any good use. The data generation process for dynamical systems can be an expensive endeavor both in terms of time and resources. Active learning addresses this shortcoming by acquiring the most informative data, thereby reducing the need to collect enormous datasets. What makes the current work unique is integrating the deep active learning framework into nonlinear system identification. We formulate a general static deep active learning acquisition problem for nonlinear system identification. This is enabled by exploring system dynamics locally in different regions of the input space to obtain a simulated dataset covering the broader input space. This simulated dataset can be used in a static deep active learning acquisition scheme referred to as global explorations. The global exploration acquires a batch of initial states corresponding to the most informative state-action trajectories according to a batch acquisition function. The local exploration solves an optimal control problem, finding the control trajectory that maximizes some measure of information. After a batch of informative initial states is acquired, a new round of local explorations from the initial states in the batch is conducted to obtain a set of corresponding control trajectories that are to be applied on the system dynamics to get data from the system. Information measures used in the acquisition scheme are derived from the predictive variance of an ensemble of neural networks. The novel method outperforms standard data acquisition methods used for system identification of nonlinear dynamical systems in the case study performed on simulated data.

Erlend Torje Berg Lundby, Haakon Robinsson, Adil Rasheed et al.

Neural networks are rapidly gaining interest in nonlinear system identification due to the model's ability to capture complex input-output relations directly from data. However, despite the flexibility of the approach, there are still concerns about the safety of these models in this context, as well as the need for large amounts of potentially expensive data. Aluminum electrolysis is a highly nonlinear production process, and most of the data must be sampled manually, making the sampling process expensive and infrequent. In the case of infrequent measurements of state variables, the accuracy and open-loop stability of the long-term predictions become highly important. Standard neural networks struggle to provide stable long-term predictions with limited training data. In this work, we investigate the effect of combining concatenated skip-connections and the sparsity-promoting $\ell_1$ regularization on the open-loop stability and accuracy of forecasts with short, medium, and long prediction horizons. The case study is conducted on a high-dimensional and nonlinear simulator representing an aluminum electrolysis cell's mass and energy balance. The proposed model structure contains concatenated skip connections from the input layer and all intermittent layers to the output layer, referred to as InputSkip. $\ell_1$ regularized InputSkip is called sparse InputSkip. The results show that sparse InputSkip outperforms dense and sparse standard feedforward neural networks and dense InputSkip regarding open-loop stability and long-term predictive accuracy. The results are significant when models are trained on datasets of all sizes (small, medium, and large training sets) and for all prediction horizons (short, medium, and long prediction horizons.)

Harald Minde Hansen, Nandita Gallacher, Nicholas B. Andrews et al.

This paper presents the design, modeling, and fabrication of 3D-printed, tendon-actuated continuum robots featuring a flexible, tapered backbone constructed from thermoplastic polyurethane (TPU). Our scalable design incorporates an integrated electronics base housing that enables direct tendon tension control and sensing via actuators and compression load cells. Unlike many continuum robots that are single-purpose and costly, the proposed design prioritizes customizability, rapid assembly, and low cost while enabling high curvature and enhanced distal compliance through geometric tapering, thereby supporting a broad range of compliant robotic inspection and manipulation tasks. We develop a generalized forward kinetostatic model of the tapered backbone based on Cosserat rod theory using a Newtonian approach, extending existing tendon-actuated Cosserat rod formulations to explicitly account for spatially varying backbone cross-sectional geometry. The model captures the graded stiffness profile induced by the tapering and enables systematic exploration of the configuration space as a function of the geometric design parameters. Specifically, we analyze how the backbone taper angle influences the robot's configuration space and manipulability. The model is validated against motion capture data, achieving centimeter-level shape prediction accuracy after calibrating Young's modulus via a line search that minimizes modeling error. We further demonstrate teleoperated grasping using an endoscopic gripper routed along the continuum robot, mounted on a 6-DoF robotic arm. Parameterized iLogic/CAD scripts are provided for rapid geometry generation and scaling. The presented framework establishes a simple, rapid, and reproducible pathway from parametric design to controlled tendon actuation for tapered, tendon-driven continuum robots manufactured using fused deposition modeling 3D printers.

Harald Minde Hansen, Bjørn Kåre Sæbø, Kristin Y. Pettersen et al.

Developing dynamic models for tendon-driven continuum robots is challenging due to their nonlinear, high-dimensional, and friction-dominated dynamics. This paper presents a comparative study of data-driven system identification methods, including N4SID, ARX, and SINDYc, for modeling a tendon-actuated continuum robot with rolling joints developed at CERN. Despite the high number of joints of the robot, experimental analysis reveals that a two-degree-of-freedom dynamic model can accurately capture the system dynamics, owing to strong kinematic dependencies between the joints. The models are validated against experimental data, and used in the design of a model predictive controller, demonstrating their feasibility for real-time control.

Haoru Xue, Xiaoyu Huang, Dantong Niu et al.

Vision-language-action (VLA) models have demonstrated strong semantic understanding and zero-shot generalization, yet most existing systems assume an accurate low-level controller with hand-crafted action "vocabulary" such as end-effector pose or root velocity. This assumption confines prior work to quasi-static tasks and precludes the agile, whole-body behaviors required by humanoid whole-body control (WBC) tasks. To capture this gap in the literature, we start by introducing the first sim-to-real-ready, vision-language, closed-loop benchmark for humanoid WBC, comprising over 150 tasks from 10 categories. We then propose LeVERB: Latent Vision-Language-Encoded Robot Behavior, a hierarchical latent instruction-following framework for humanoid vision-language WBC, the first of its kind. At the top level, a vision-language policy learns a latent action vocabulary from synthetically rendered kinematic demonstrations; at the low level, a reinforcement-learned WBC policy consumes these latent verbs to generate dynamics-level commands. In our benchmark, LeVERB can zero-shot attain a 80% success rate on simple visual navigation tasks, and 58.5% success rate overall, outperforming naive hierarchical whole-body VLA implementation by 7.8 times.

Mathias Hauan Arbo, Esten Ingar Grøtli, Jan Tommy Gravdahl

A Python module for rapid prototyping of constraint-based closed-loop inverse kinematics controllers is presented. The module allows for combining multiple tasks that are resolved with a quadratic, nonlinear, or model predictive optimization-based approach, or a set-based task-priority inverse kinematics approach. The optimization-based approaches are described in relation to the set-based task approach, and a novel multidimensional "in tangent cone" function is presented for set-based tasks. A ROS component is provided, and the controllers are tested with matching a pose using either transformation matrices or dual quaternions, trajectory tracking while remaining in a bounded workspace, maximizing manipulability during a tracking task, tracking an input marker's position, and force compliance.

Mathias Hauan Arbo, Esten Ingar Grøtli, Jan Tommy Gravdahl

In this article we show how the model predictive path following controller allows robotic manipulators to stop at obstructions in a way that model predictive trajectory tracking controllers cannot. We present both controllers as applied to robotic manipulators, simulations for a two-link manipulator using an interior point solver, consider discretization of the optimal control problem using collocation or Runge-Kutta, and discuss the real-time viability of our implementation of the model predictive path following controller.