Sara Behdad

Xinyao Zhang, Chang Liu, Xiao Liang et al.

Precise segmentation of irregular and densely arranged components is essential for robotic disassembly and material recovery in electronic waste (e-waste) recycling. This study evaluates the impact of model architecture and scale on segmentation performance by comparing SAM2, a transformer-based vision model, with the lightweight YOLOv8 network. Both models were trained and tested on a newly collected dataset of 1,456 annotated RGB images of laptop components including logic boards, heat sinks, and fans, captured under varying illumination and orientation conditions. Data augmentation techniques, such as random rotation, flipping, and cropping, were applied to improve model robustness. YOLOv8 achieved higher segmentation accuracy (mAP50 = 98.8%, mAP50-95 = 85%) and stronger boundary precision than SAM2 (mAP50 = 8.4%). SAM2 demonstrated flexibility in representing diverse object structures but often produced overlapping masks and inconsistent contours. These findings show that large pre-trained models require task-specific optimization for industrial applications. The resulting dataset and benchmarking framework provide a foundation for developing scalable vision algorithms for robotic e-waste disassembly and circular manufacturing systems.

Sibo Tian, Xiao Liang, Sara Behdad et al.

Remanufacturing is fundamentally more challenging than traditional manufacturing due to the significant uncertainty, variability, and incompleteness inherent in end-of-life (EoL) products. At the same time, it has become increasingly essential and urgent for facilitating a circular economy, driven by the growing volume of discarded electronic products and the escalating scarcity of critical materials. In this paper, we review the existing literature and examine the key challenges as well as emerging opportunities in intelligent automation for EoL electronics remanufacturing, providing a comprehensive overview of how robotics, control, and artificial intelligence (AI) can jointly enable scalable, safe, and intelligent remanufacturing systems. This paper starts with the definition, scope, and motivation of remanufacturing within the context of a circular economy, highlighting its societal and environmental significance. Then it delves into intelligent automation approaches for disassembly, inspection, sorting, and component reprocessing in this domain, covering advanced methods for multimodal perception, decision-making under uncertainty, flexible planning algorithms, and force-aware manipulation. The paper further reviews several emerging techniques, including large foundation models, human-in-the-loop integration, and digital twins that have the potential to support future research in this area. By integrating these topics, we aim to illustrate how next-generation remanufacturing systems can achieve robust, adaptable, and efficient operation in the face of complex real-world challenges.

Meng-Lun Lee, Sara Behdad, Xiao Liang et al.

Product disassembly is a labor-intensive process and is far from being automated. Typically, disassembly is not robust enough to handle product varieties from different shapes, models, and physical uncertainties due to component imperfections, damage throughout component usage, or insufficient product information. To overcome these difficulties and to automate the disassembly procedure through human-robot collaboration without excessive computational cost, this paper proposes a real-time receding horizon sequence planner that distributes tasks between robot and human operator while taking real-time human motion into consideration. The sequence planner aims to address several issues in the disassembly line, such as varying orientations, safety constraints of human operators, uncertainty of human operation, and the computational cost of large number of disassembly tasks. The proposed disassembly sequence planner identifies both the positions and orientations of the to-be-disassembled items, as well as the locations of human operator, and obtains an optimal disassembly sequence that follows disassembly rules and safety constraints for human operation. Experimental tests have been conducted to validate the proposed planner: the robot can locate and disassemble the components following the optimal sequence, and consider explicitly human operator's real-time motion, and collaborate with the human operator without violating safety constraints.