Jürgen Fleischer

Etienne Hoffmann, Jan-Felix Klein, Sören Weindel et al.

While linear manufacturing relies on homogeneous materials and predefined process sequences, circular manufacturing reintroduces used products with heterogeneous and uncertain conditions. This shift demands manufacturing systems capable of handling variable product states, dynamically reconfigurable processes, and the integration of human and machine knowledge. Conventional manufacturing IT architectures, designed for stable structures and deterministic execution, are unable to meet these requirements, as they cannot adequately represent and manage the uniqueness of individual components at runtime. Following a design science methodology for developing a Cyber Physical Production System for circular manufacturing, we derive 14 requirements from five complementary perspectives. Based on these requirements, we design KAPPS, a knowledge-based architecture that uses an ontology-grounded knowledge graph as a unifying data backbone, combined with a semantic interface layer to enable consistent data and information integration, reasoning, and communication across heterogeneous systems and services, turning the knowledge graph from an integration layer into the factories authoritative write-time state. KAPPS incorporates modules for constraint enforcement and event-driven planning, enabling incremental adaptation of execution plans under uncertainty and human-machine knowledge exchange. The applicability of KAPPS is demonstrated through two implemented use cases: (i) Anomaly detection and learning through knowledge graph mediated services and (ii) runtime constraint enforcement in a modular conveyor system. Subsequently, the architecture is evaluated against the 14 requirements (ed. abstract shortened)

Marc Wegmann, Domenique Zipperling, Jonas Hillenbrand et al.

Data analysis plays an indispensable role for value creation in industry. Cluster analysis in this context is able to explore given datasets with little or no prior knowledge and to identify unknown patterns. As (big) data complexity increases in the dimensions volume, variety, and velocity, this becomes even more important. Many tools for cluster analysis have been developed from early on and the variety of different clustering algorithms is huge. As the selection of the right clustering procedure is crucial to the results of the data analysis, users are in need for support on their journey of extracting knowledge from raw data. Thus, the objective of this paper lies in the identification of a systematic selection logic for clustering algorithms and corresponding validation concepts. The goal is to enable potential users to choose an algorithm that fits best to their needs and the properties of their underlying data clustering problem. Moreover, users are supported in selecting the right validation concepts to make sense of the clustering results. Based on a comprehensive literature review, this paper provides assessment criteria for clustering method evaluation and validation concept selection. The criteria are applied to several common algorithms and the selection process of an algorithm is supported by the introduction of pseudocode-based routines that consider the underlying data structure.

Sven Dittus, Benjamin Alt, Andreas Hermann et al.

This paper introduces an efficient procedure to localize user-defined points on the surface of deformable objects and track their positions in 3D space over time. To cope with a deformable object's infinite number of DOF, we propose a discretized deformation field, which is estimated during runtime using a multi-step non-linear solver pipeline. The resulting high-dimensional energy minimization problem describes the deviation between an offline-defined reference model and a pre-processed camera image. An additional regularization term allows for assumptions about the object's hidden areas and increases the solver's numerical stability. Our approach is capable of solving the localization problem online in a data-parallel manner, making it ideally suitable for the perception of non-rigid objects in industrial manufacturing processes.

Tobias Schlagenhauf, Chenwei Sun, Jürgen Fleischer

The lack of reliable large datasets is one of the biggest difficulties of using modern machine learning methods in the field of failure detection in the manufacturing industry. In order to develop the function of failure classification for ball screw surface, sufficient image data of surface failures is necessary. When training a neural network model based on a small dataset, the trained model may lack the generalization ability and may perform poorly in practice. The main goal of this paper is to generate synthetic images based on the generative adversarial network (GAN) to enlarge the image dataset of ball screw surface failures. Pitting failure and rust failure are two possible failure types on ball screw surface chosen in this paper to represent the surface failure classes. The quality and diversity of generated images are evaluated afterwards using qualitative methods including expert observation, t-SNE visualization and the quantitative method of FID score. To verify whether the GAN based generated images can increase failure classification performance, the real image dataset was augmented and replaced by GAN based generated images to do the classification task. The authors successfully created GAN based images of ball screw surface failures which showed positive effect on classification test performance.

Tobias Schlagenhauf, Yefeng Xia, Jürgen Fleischer

Working with images, one often faces problems with incomplete or unclear information. Image inpainting can be used to restore missing image regions but focuses, however, on low-level image features such as pixel intensity, pixel gradient orientation, and color. This paper aims to recover semantic image features (objects and positions) in images. Based on published gated PixelCNNs, we demonstrate a new approach referred to as quadro-directional PixelCNN to recover missing objects and return probable positions for objects based on the context. We call this approach context-based image segment labeling (CBISL). The results suggest that our four-directional model outperforms one-directional models (gated PixelCNN) and returns a human-comparable performance.