Tomoki Ishikura

Takuya Kiyokawa, Tomoki Ishikura, Shingo Hamada et al.

To accelerate automated remanufacturing, robotic disassembly must be considered during the product design phase. However, designers currently lack quantitative feedback to identify which structural elements hinder robotic operations. To address this, this study proposes an analytical framework that provides actionable redesign guidance focused on fastener reduction, as fasteners are numerous and ubiquitous components found in almost all manufactured products. Using a Computer-Aided Design (CAD) model and its automatically generated Contact-Connection-Constraint (CCC) graph, the framework translates robotic disassembly sequence planning outcomes into component influence scores. These scores reflect how often a component causes structural constraint violations or evaluation objective deteriorations in the robotic disassembly sequence. To visually highlight structural hindrances, the framework projects these scores onto the CAD geometry as 3D heatmaps. The system then analytically simulates the removal of highly influential fasteners. It reports the expected reductions in structural constraints, tool changes, and robot travel distances, while preventing structurally unsafe modifications by evaluating geometric stability metrics. Experiments on seven household appliances demonstrate that the framework successfully targets redundant fasteners. Removing the recommended fasteners simplified the structural dependencies by eliminating between 8 and 132 structural constraints on the graph depending on each product's structural configuration. Furthermore, it improved robotic operational efficiency by eliminating unnecessary tool change operations and shortening travel distances by 165 to 1675 millimeters wherever structurally permissible.

Tomoki Ishikura, Genichiro Matsuda, Takuya Kiyokawa et al.

As the amount of used home appliances is expected to increase despite the decreasing labor force in Japan, there is a need to automate disassembling processes at recycling plants. The automation of disassembling air conditioner outdoor units, however, remains a challenge due to unit size variations and exposure to dirt and rust. To address these challenges, this study proposes an automated system that integrates a task-specific two-stage detection method and a lattice-based local calibration strategy. This approach achieved a screw detection recall of 99.8% despite severe degradation and ensured a manipulation accuracy of +/-0.75 mm without pre-programmed coordinates. In real-world validation with 120 units, the system attained a disassembly success rate of 78.3% and an average cycle time of 193 seconds, confirming its feasibility for industrial application.

Tomoki Ishikura, Akishige Yuguchi, Yuki Kitamura et al.

Affective touch offers positive psychological and physiological benefits such as the mitigation of stress and pain. If a robot could realize human-like affective touch, it would open up new application areas, including supporting care work. In this research, we focused on the gentle stroking motion of a robot to evoke the same emotions that human touch would evoke: in other words, an affective touch robot. We propose a robot that is able to gently stroke the back of a human using our designed human-imitation hand. To evaluate the emotional effects of this affective touch, we compared the results of a combination of two agents (the human-imitation hand and the human hand), at two stroke speeds (3 and 30 cm/s). The results of the subjective and physiological evaluations highlighted the following three findings: 1) the subjects evaluated strokes similarly with regard to the stroke speed of the human and human-imitation hand, in both the subjective and physiological evaluations; 2) the subjects felt greater pleasure and arousal at the faster stroke rate (30 cm/s rather than 3 cm/s); and 3) poorer fitting of the human-imitation hand due to the bending of the back had a negative emotional effect on the subjects.