Elliott J. Rouse

Karthik Urs, Challen Enninful Adu, Elliott J. Rouse et al.

Impressive animal locomotion capabilities are mediated by the co-evolution of the skeletal morphology and muscular properties. Legged robot performance would also likely benefit from the co-optimization of actuators and leg morphology. However, development of custom actuators for legged robots is often expensive and time consuming, which discourages roboticists from pursuing performance gains afforded by application-specific actuator optimization. This paper presents open-source designs for two quasi-direct-drive actuators with performance regimes appropriate for an 8--15 kg robot, built completely with off the shelf and 3D-printed components for less than $200 USD each. The mechanical, electrical, and thermal properties of each actuator are characterized and compared to benchmark data. Actuators subjected to 420k strides of gait data experienced only a 2% reduction in efficiency and 26 mrad in backlash growth, demonstrating viability for rigorous and sustained research applications. We present a thermal solution that nearly doubles the thermally-driven torque limits of our plastic actuator design. The performance results are comparable to traditional metallic actuators for use in high-speed legged robots of the same scale. These 3D printed designs demonstrate an approach for designing and characterizing low-cost, highly customizable, and highly reproducible actuators, democratizing the field of actuator design and enabling co-design and optimization of actuators and robot legs.

Karthik Urs, Challen Enninful Adu, Elliott J. Rouse et al.

Robotic systems for legged locomotion -- including legged robots, exoskeletons, and prosthetics -- require actuators with low inertia and high output torque. Traditionally, motors have been selected for these applications by maximizing the motor gap radius. We present alternative metrics for motor selection that are invariant to transmission ratio. The proposed metrics reward minimizing the motor inertia while maximizing the torque and motor constants without special consideration for gap radius, providing a better balance of properties for legged locomotion applications. We rigorously characterize the T-Motor RI50 and demonstrate the use of the metrics by comparing the RI50 to the widely-used T-Motor U8 as a case study.

Christopher Nesler, Gray Thomas, Nikhil Divekar et al.

Mobility disabilities are prominent in society with wide-ranging detriments to affected individuals. Addressing the specific deficits of individuals within this heterogeneous population requires modular, partial-assist, lower-limb exoskeletons. This paper introduces the Modular Backdrivable Lower-limb Unloading Exoskeleton (M-BLUE), which implements high torque, low mechanical impedance actuators on commercial orthoses with sheet metal modifications to produce a variety of hip- and/or knee-assisting configurations. Benchtop system identification verifies the desirable backdrive properties of the actuator, and allows for torque prediction within 0.4 Nm. An able-bodied human subject experiment demonstrates that three unilateral configurations of M-BLUE (hip only, knee only, and hip-knee) with a simple gravity compensation controller can reduce muscle EMG readings in a lifting and lowering task relative to the bare condition. Reductions in mean muscular effort and peak muscle activation were seen across the primary squat musculature (excluding biceps femoris), demonstrating the potential to reduce fatigue leading to poor lifting posture. These promising results motivate applications of M-BLUE to additional subject populations such as hip/knee osteoarthritis and geriatric frailty, and the expansion of M-BLUE to bilateral and ankle configurations.