Wei "Wayne" Chen

Wei "Wayne" Chen, Rachel Sun, Doksoo Lee et al.

Metamaterials with functional responses can exhibit varying properties under different conditions (e.g., wave-based responses or deformation-induced property variation). This work addresses the rapid inverse design of such metamaterials to meet target qualitative functional behaviors, a challenge due to its intractability and non-unique solutions. Unlike data-intensive and non-interpretable deep-learning-based methods, we propose the Random-forest-based Interpretable Generative Inverse Design (RIGID), a single-shot inverse design method for fast generation of metamaterial designs with on-demand functional behaviors. RIGID leverages the interpretability of a random forest-based "design$\rightarrow$response" forward model, eliminating the need for a more complex "response$\rightarrow$design" inverse model. Based on the likelihood of target satisfaction derived from the trained random forest, one can sample a desired number of design solutions using Markov chain Monte Carlo methods. We validate RIGID on acoustic and optical metamaterial design problems, each with fewer than 250 training samples. Compared to the genetic algorithm-based design generation approach, RIGID generates satisfactory solutions that cover a broader range of the design space, allowing for better consideration of additional figures of merit beyond target satisfaction. This work offers a new perspective on solving on-demand inverse design problems, showcasing the potential for incorporating interpretable machine learning into generative design under small data constraints.

Jipeng Cui, Wei "Wayne" Chen

Shape-morphing metamaterials enable adaptive structures capable of complex functional deformations, with applications ranging from reconfigurable structures and soft robotics to medical devices. However, their design remains challenging due to an inherent trade-off between deformation programmability and computational scalability. Periodic architectures offer computational tractability but are limited in their programmability, whereas aperiodic metamaterials provide richer deformation spaces at the cost of substantially increased design complexity. To bridge this gap, we propose a scalable active metamaterial (SAM) design framework that decouples the design problem into two scales by exploiting the local deformation independence of units isolated by stiff structural members. At the macroscale, global shape deformation is determined by iteratively solving a constrained mesh optimization problem incorporating data-driven constraints. At the microscale, the local infill geometry is obtained through inverse design via either a conditional diffusion model or an adjustable search strategy. This hierarchical decomposition enables fast, accurate, and scalable design of aperiodic shape-morphing metamaterials, offering a new computational paradigm for the design of programmable material systems.

Wei "Wayne" Chen, Rachel Sun, Doksoo Lee et al.

Metamaterials with functional responses can exhibit varying properties under different conditions (e.g., wave-based responses or deformation-induced property variation). This work addresses the rapid inverse design of such metamaterials to meet target qualitative functional behaviors, a challenge due to its intractability and non-unique solutions. Unlike data-intensive and non-interpretable deep-learning-based methods, we propose the Random-forest-based Interpretable Generative Inverse Design (RIGID), a single-shot inverse design method for fast generation of metamaterial designs with on-demand functional behaviors. RIGID leverages the interpretability of a random forest-based "design$\rightarrow$response" forward model, eliminating the need for a more complex "response$\rightarrow$design" inverse model. Based on the likelihood of target satisfaction derived from the trained random forest, one can sample a desired number of design solutions using Markov chain Monte Carlo methods. We validate RIGID on acoustic and optical metamaterial design problems, each with fewer than 250 training samples. Compared to the genetic algorithm-based design generation approach, RIGID generates satisfactory solutions that cover a broader range of the design space, allowing for better consideration of additional figures of merit beyond target satisfaction. This work offers a new perspective on solving on-demand inverse design problems, showcasing the potential for incorporating interpretable machine learning into generative design under small data constraints.

Jiahui Zheng, Cole Jahnke, Wei "Wayne" Chen

This paper introduces GUST (Generative Uncertainty learning via Self-supervised pretraining and Transfer learning), a framework for quantifying free-form geometric uncertainties inherent in the manufacturing of metamaterials. GUST leverages the representational power of deep generative models to learn a high-dimensional conditional distribution of as-fabricated unit cell geometries given nominal designs, thereby enabling uncertainty quantification. To address the scarcity of real-world manufacturing data, GUST employs a two-stage learning process. First, it leverages self-supervised pretraining on a large-scale synthetic dataset to capture the structure variability inherent in metamaterial geometries and an approximated distribution of as-fabricated geometries given nominal designs. Subsequently, GUST employs transfer learning by fine-tuning the pretrained model on limited real-world manufacturing data, allowing it to adapt to specific manufacturing processes and nominal designs. With only 960 unit cells additively manufactured in only two passes, GUST can capture the variability in geometry and effective material properties. In contrast, directly training a generative model on the same amount of real-world data proves insufficient, as demonstrated through both qualitative and quantitative comparisons. This scalable and cost-effective approach significantly reduces data requirements while maintaining the effectiveness in learning complex, real-world geometric uncertainties, offering an affordable method for free-form geometric uncertainty quantification in the manufacturing of metamaterials. The capabilities of GUST hold significant promise for high-precision industries such as aerospace and biomedical engineering, where understanding and mitigating manufacturing uncertainties are critical.