Ziqi Zhuo

Ziqi Zhuo, Junghui Chen, Lei Xie et al.

This paper addresses the Self-Optimizing Control (SOC) problem in industrial continuous processes and proposes a Reinforcement-Learning (RL)-based SOC approach to improve dynamic performance under high-frequency disturbances. In the proposed framework, the SOC controlled variable structure is embedded in the Actor network, and reward functions are designed based on economic indicators. Through interaction with the environment, the RL agent optimizes controlled variables while implicitly considering implementability and steady-state uniqueness. Online fine-tuning is further introduced to alleviate model mismatch. Experiments on a continuous stirred-tank reactor with disturbances compare the proposed RL-based SOC method with the Objective-Guided Controlled Variable Learning Approach based on steady-state data. The results show that the RL method achieves improved dynamic performance under real-time disturbances, generates smooth controlled variable outputs without explicit regularization, reduces hyperparameter-tuning complexity, and enhances adaptability through online adjustment. Overall, the proposed RL-based SOC approach provides an effective solution for nonlinear process control and offers a promising reference for future studies involving multiple disturbances, multiple operating conditions, and model-free scenarios.

Runze Lin, Ziqi Zhuo, Junghui Chen et al.

A significant limitation of Deep Reinforcement Learning (DRL) is the stochastic uncertainty in actions generated during exploration-exploitation, which poses substantial safety risks during both training and deployment. In industrial process control, the lack of formal stability and convergence guarantees further inhibits adoption of DRL methods by practitioners. Conversely, Iterative Learning Control (ILC) represents a well-established autonomous control methodology for repetitive systems, particularly in batch process optimization. ILC achieves desired control performance through iterative refinement of control laws, either between consecutive batches or within individual batches, to compensate for both repetitive and non-repetitive disturbances. This study introduces an Iterative Learning Control-Informed Reinforcement Learning (IL-CIRL) framework for training DRL controllers in dual-layer batch-to-batch and within-batch control architectures for batch processes. The proposed method incorporates Kalman filter-based state estimation within the iterative learning structure to guide DRL agents toward control policies that satisfy operational constraints and ensure stability guarantees. This approach enables the systematic design of DRL controllers for batch processes operating under multiple disturbance conditions.