Davide Tebaldi

Davide Tebaldi, Niccolò Paradisi, Fabio Pini et al.

Research on mobile manipulation systems that physically interact with humans has expanded rapidly in recent years, opening the way to tasks which could not be performed using fixed-base manipulators. Within this context, developing suitable control methodologies is essential since mobile manipulators introduce additional degrees of freedom, making the design of control approaches more challenging and more prone to performance optimization. This paper proposes a control approach for a mobile manipulator, composed of a mobile base equipped with a robotic arm mounted on the top, with the objective of minimizing the overall kinetic energy stored in the whole-body mobile manipulator in physical human-robot interaction applications. The approach is experimentally tested with reference to a peg-in-hole task, and the results demonstrate that the proposed approach reduces the overall kinetic energy stored in the whole-body robotic system and improves the system performance compared with the benchmark method.

Riccardo Morselli, Davide Tebaldi, Roberto Zanasi

In this paper, a new discrete-time approach to model the clutches engagement/disengagement in a two-speed powershift is proposed. The core idea is the development of a model for the computation of the exact torque needed to achieve the clutches engagement, including both the cases of single clutch engagement and of simultaneous clutch engagement (full lock condition). Based on this, the control logic for the clutches engagement and disengagement phases is also developed. The advantages in terms of real-time applicability with respect to the continuous-time version are shown through extensive simulation results.

Alessandro Dimauro, Davide Tebaldi, Fabio Pini et al.

In recent years, the integration of additive manufacturing (AM) and industrial robotics has opened new perspectives for the production of complex components, particularly in the automotive sector. Robot-assisted additive manufacturing processes overcome the dimensional and kinematic limitations of traditional Cartesian systems, enabling non-planar deposition and greater geometric flexibility. However, the increasing dynamic complexity of robotic manipulators introduces challenges related to precision, control, and error prediction. This work proposes a model-based approach equipped with an integrated identification procedure of the system's parameters, including the robot, the actuators and the controllers. We show that the integrated modeling procedure allows to obtain a reliable dynamic model even in the presence of sensory and programming limitations typical of collaborative robots. The manipulator's dynamic model is identified through an integrated five step methodology: starting with geometric and inertial analysis, followed by friction and controller parameters identification, all the way to the remaining parameters identification. The proposed procedure intrinsically ensures the physical consistency of the identified parameters. The identification approach is validated on a real world case study involving a 6-Degrees-Of-Freedom (DoFs) collaborative robot used in a thermoplastic extrusion process. The very good matching between the experimental results given by actual robot and those given by the identified model shows the potential enhancement of precision, control, and error prediction in Robot Assisted 3D Printing Processes.