19.6CYMay 4
AI-Driven Controlled Environment Agriculture as Resilient Infrastructure for U.S. Fresh-Produce Supply ChainsAndrii Vakhnovskyi
Climate volatility, regional production concentration, labor constraints, cyber risk, and dependence on long-distance fresh-produce supply chains expose vulnerabilities in U.S. fresh-produce and specialty-crop systems. Controlled environment agriculture (CEA) can reduce some exposure by moving selected production into protected, sensor-rich environments, but recent failures in venture-backed vertical farming show that CEA cannot be treated as a universal food-security solution. This paper proposes the Controlled Environment Agriculture Resilience Infrastructure Framework, Version 2.0 (CEA-RIF 2.0), for evaluating AI-driven CEA as targeted regional fresh-produce continuity infrastructure. The framework assesses seven dimensions: supply continuity, climate isolation, energy and grid integration, water and nutrient circularity, cyber-physical reliability, economic viability, and governance and deployment. Drawing on U.S. government reports, peer-reviewed CEA and energy literature, demand-response research, cybersecurity standards, international smart-agriculture programs, 2025-2026 financing and policy signals, and public autonomous-greenhouse datasets, the paper argues that AI creates resilience value only when it improves measured operational outcomes such as climate stability, energy flexibility, yield consistency, anomaly detection, labor productivity, and safe recovery from faults. The analysis reframes AI-driven CEA as a cyber-physical infrastructure problem: energy-aware, grid-interactive, secure, interoperable, regionally distributed, financially disciplined, and connected to public resilience goals. The paper concludes with a research agenda for interagency testbeds, open datasets, standardized metrics, demand-response pilots, and cyber-physical reference architectures.
37.3SYApr 8
IOGRUCloud: A Scalable AI-Driven IoT Platform for Climate Control in Controlled Environment AgricultureAndrii Vakhnovskyi
Controlled Environment Agriculture (CEA) demands precise, adaptive climate management across distributed infrastructure. This paper presents IOGRUCloud, a scalable three-tier IoT platform that integrates AI-driven control with edge computing for automated greenhouse climate regulation. The system architecture separates field-level sensing and actuation (L1), facility-level coordination (L2), and cloud-level optimization (L3-L4), enabling progressive autonomy from rule-based to fully autonomous operation. A Vapor Pressure Deficit (VPD) cascading control loop governs temperature and humidity with GRU-enhanced PID tuning, reducing manual calibration effort by 73%. Deployed across 14 production greenhouses totaling 47,000 m2, the platform demonstrates 23% reduction in energy consumption and 31% improvement in climate stability versus baseline. The system handles 2.3M daily sensor events with 99.7% uptime. We release the architecture specification and deployment results to support reproducibility in smart agriculture research.
76.4SYApr 16
Dual-Radio BLE-LoRa Hierarchical Mesh for Infrastructure-Free Emergency CommunicationAndrii Vakhnovskyi
We present a dual-radio hierarchical mesh architecture for infrastructure-free emergency communication that exploits the complementary strengths of Bluetooth Low Energy (BLE) and LoRa. Nodes equipped with both an nRF52840 (BLE 5.0 Coded PHY) and an SX1262 (LoRa sub-GHz) form local clusters via BLE advertising-based AODV routing, while dynamically elected cluster heads bridge inter-cluster traffic over a LoRa backbone. We derive a formal traffic offloading model showing that with locality bias beta >= 0.76, validated against search-and-rescue communication patterns, the architecture keeps 82-90% of traffic on BLE, reducing LoRa energy consumption by 79% compared to LoRa-only mesh. Analytical evaluation demonstrates 10 km+ network diameter, 250-562 node scalability, and sub-50 ms intra-cluster latency on a 3.0 KB RAM footprint. To our knowledge, this is the first architecture combining BLE advertising-based mesh routing with a multi-hop LoRa backbone on commodity hardware.
87.5SYApr 15
VPD-Centric Cascading Control with Neural Network Optimization for Energy-Efficient Climate Management in Controlled Environment AgricultureAndrii Vakhnovskyi
Conventional climate control in Controlled Environment Agriculture (CEA) uses independent PID loops for temperature and humidity, creating cross-coupling conflicts that waste 20-40% of HVAC energy. We propose a cascading architecture that elevates Vapor Pressure Deficit (VPD) from a monitored metric to the primary outer-loop control variable. A 7-3-3 neural network optimizer selects energy-minimal temperature-humidity setpoints along the VPD constraint surface, feeding inner PID loops that drive HVAC actuators. Lyapunov stability analysis guarantees bounded PID gains. Deployment across 30+ commercial facilities in 8 U.S. climate zones over 7+ years demonstrates 30-38% HVAC energy reduction, 68-73% improvement in VPD stability, and 60-67% faster disturbance recovery compared to independent PID baselines.
14.2SYApr 15
HierFedCEA: Hierarchical Federated Edge Learning for Privacy-Preserving Climate Control Optimization Across Heterogeneous Controlled Environment Agriculture FacilitiesAndrii Vakhnovskyi
Cross-facility knowledge transfer in Controlled Environment Agriculture (CEA) can reduce HVAC energy consumption by 30-38% and accelerate new facility commissioning from months to days. However, facility operators refuse to share raw operational data because it encodes commercially sensitive grow recipes. We present HierFedCEA, a hierarchical federated learning framework that enables privacy-preserving climate control optimization across heterogeneous CEA facilities. HierFedCEA decomposes the neural network PID auto-tuning model into three tiers aligned with the physical structure of the control problem: (1) a global physics tier capturing universal thermodynamic relationships; (2) a crop-cluster tier encoding cultivar-specific VPD-to-gain mappings; and (3) a local personalization tier adapting to facility-specific equipment dynamics. The framework applies tier-specific differential privacy budgets and leverages the extreme compactness of the 36-parameter PID model to achieve privacy essentially for free (excess risk < 0.15%). Simulation experiments calibrated from 7+ years of production deployment across 30+ commercial facilities in 8 U.S. climate zones demonstrate that HierFedCEA achieves 94% of centralized training performance while reducing total communication cost to under 1 MB. To the best of our knowledge, this is the first federated learning framework designed for CEA climate control.
31.7CRApr 14
Threat Modeling and Attack Surface Analysis of IoT-Enabled Controlled Environment Agriculture SystemsAndrii Vakhnovskyi
The United States designates Food and Agriculture as one of sixteen critical infrastructure sectors, yet no mandatory cybersecurity requirements exist for agricultural operations and no formal threat model has been published for Controlled Environment Agriculture (CEA) systems. This paper presents the first comprehensive threat model for IoT-enabled CEA, applying STRIDE analysis, MITRE ATT&CK for ICS mapping, and IEC 62443 zone-and-conduit decomposition to a production platform deployed across 30+ commercial facilities in 8 U.S. climate zones. We enumerate 123 unique threats across 25 data-flow-diagram elements spanning 15 communication protocols, 10 of which operate with zero authentication or encryption by design. We identify five novel attack classes unique to AI-driven CEA: stealth destabilization of neural-network-tuned PID controllers, baseline drift poisoning of anomaly detectors, cross-facility propagation via federated transfer learning, adversarial agronomic schedules that exploit crop biology rather than computational models, and reward poisoning of reinforcement-learning energy optimizers. Physical impact analysis quantifies crop loss timelines from minutes (aeroponics) to days, including worker safety hazards from CO2 injection manipulation. A survey of 10 commercial CEA vendors reveals only one CVE ever issued, zero bug bounty programs, and zero IEC 62443 certifications. We propose a defense-in-depth countermeasure framework and recommend Security Level 2 as a minimum baseline.