Horea T. Ilieş

Amir M. Vahedi, Horea T. Ilies

Optimization algorithms are pivotal in advancing various scientific and industrial fields but often encounter obstacles such as trapping in local minima, saddle points, and plateaus (flat regions), which makes the convergence to reasonable or near-optimal solutions particularly challenging. This paper presents the Steepest Perturbed Gradient Descent (SPGD), a novel algorithm that innovatively combines the principles of the gradient descent method with periodic uniform perturbation sampling to effectively circumvent these impediments and lead to better solutions whenever possible. SPGD is distinctively designed to generate a set of candidate solutions and select the one exhibiting the steepest loss difference relative to the current solution. It enhances the traditional gradient descent approach by integrating a strategic exploration mechanism that significantly increases the likelihood of escaping sub-optimal local minima and navigating complex optimization landscapes effectively. Our approach not only retains the directed efficiency of gradient descent but also leverages the exploratory benefits of stochastic perturbations, thus enabling a more comprehensive search for global optima across diverse problem spaces. We demonstrate the efficacy of SPGD in solving the 3D component packing problem, an NP-hard challenge. Preliminary results show a substantial improvement over four established methods, particularly on response surfaces with complex topographies and in multidimensional non-convex continuous optimization problems. Comparative analyses with established 2D benchmark functions highlight SPGD's superior performance, showcasing its ability to navigate complex optimization landscapes. These results emphasize SPGD's potential as a versatile tool for a wide range of optimization problems.

MohammadMahdi Behzadi, Horea T. Ilies

The published literature on topology optimization has exploded over the last two decades to include methods that use shape and topological derivatives or evolutionary algorithms formulated on various geometric representations and parametrizations. One of the key challenges of all these methods is the massive computational cost associated with 3D topology optimization problems. We introduce a transfer learning method based on a convolutional neural network that (1) can handle high-resolution 3D design domains of various shapes and topologies; (2) supports real-time design space explorations as the domain and boundary conditions change; (3) requires a much smaller set of high-resolution examples for the improvement of learning in a new task compared to traditional deep learning networks; (4) is multiple orders of magnitude more efficient than the established gradient-based methods, such as SIMP. We provide numerous 2D and 3D examples to showcase the effectiveness and accuracy of our proposed approach, including for design domains that are unseen to our source network, as well as the generalization capabilities of the transfer learning-based approach. Our experiments achieved an average binary accuracy of around 95% at real-time prediction rates. These properties, in turn, suggest that the proposed transfer-learning method may serve as the first practical underlying framework for real-time 3D design exploration based on topology optimization

Morad Behandish, Horea T. Ilies

An important application of haptic technology to digital product development is in virtual prototyping (VP), part of which deals with interactive planning, simulation, and verification of assembly-related activities, collectively called virtual assembly (VA). In spite of numerous research and development efforts over the last two decades, the industrial adoption of haptic-assisted VP/VA has been slower than expected. Putting hardware limitations aside, the main roadblocks faced in software development can be traced to the lack of effective and efficient computational models of haptic feedback. Such models must 1) accommodate the inherent geometric complexities faced when assembling objects of arbitrary shape; and 2) conform to the computation time limitation imposed by the notorious frame rate requirements---namely, 1 kHz for haptic feedback compared to the more manageable 30-60 Hz for graphic rendering. The simultaneous fulfillment of these competing objectives is far from trivial. This survey presents some of the conceptual and computational challenges and opportunities as well as promising future directions in haptic-assisted VP/VA, with a focus on haptic assembly from a geometric modeling and spatial reasoning perspective. The main focus is on revisiting definitions and classifications of different methods used to handle the constrained multibody simulation in real-time, ranging from physics-based and geometry-based to hybrid and unified approaches using a variety of auxiliary computational devices to specify, impose, and solve assembly constraints. Particular attention is given to the newly developed 'analytic methods' inherited from motion planning and protein docking that have shown great promise as an alternative paradigm to the more popular combinatorial methods.

Morad Behandish, Horea T. Ilies

The basic problem of shape complementarity analysis appears fundamental to applications as diverse as mechanical design, assembly automation, robot motion planning, micro- and nano-fabrication, protein-ligand binding, and rational drug design. However, the current challenge lies in the lack of a general mathematical formulation that applies to objects of arbitrary shape. We propose that a measure of shape complementarity can be obtained from the extent of approximate overlap between shape skeletons. A space-continuous implicit generalization of the skeleton, called the skeletal density function (SDF) is defined over the Euclidean space that contains the individual assembly partners. The SDF shape descriptors capture the essential features that are relevant to proper contact alignment, and are considerably more robust than the conventional explicit skeletal representations. We express the shape complementarity score as a convolution of the individual SDFs. The problem then breaks down to a global optimization of the score over the configuration space of spatial relations, which can be efficiently implemented using fast Fourier transforms (FFTs) on nonequispaced samples. We demonstrate the effectiveness of the scoring approach for several examples from 2D peg-in-hole alignment to more complex 3D examples in mechanical assembly and protein docking. We show that the proposed method is reliable, inherently robust against small perturbations, and effective in steering gradient-based optimization.

Morad Behandish, Horea T. Ilies

Haptic-assisted virtual assembly and prototyping has seen significant attention over the past two decades. However, in spite of the appealing prospects, its adoption has been slower than expected. We identify the main roadblocks as the inherent geometric complexities faced when assembling objects of arbitrary shape, and the computation time limitation imposed by the notorious 1 kHz haptic refresh rate. We addressed the first problem in a recent work by introducing a generic energy model for geometric guidance and constraints between features of arbitrary shape. In the present work, we address the second challenge by leveraging Fourier transforms to compute the constraint forces and torques. Our new concept of 'geometric energy' field is computed automatically from a cross-correlation of 'skeletal densities' in the frequency domain, and serves as a generalization of the manually specified virtual fixtures or heuristically identified mating constraints proposed in the literature. The formulation of the energy field as a convolution enables efficient computation using fast Fourier transforms (FFT) on the graphics processing unit (GPU). We show that our method is effective for low-clearance assembly of objects of arbitrary geometric and syntactic complexity.