Xinhui Tang

Chenchen Zhou, Hongxin Su, Xinhui Tang et al.

This work considers to achieve near-optimal operation for a class of batch processes by employing self-optimizing control (SOC). Comparing with a continuous one, a batch process exhibits stronger nonlinearity with dynamics because of the non-steady operation condition. This necessitates a global version of SOC to achieve satisfactory performance. Meanwhile, it also makes the existing global SOC (gSOC) not directly applicable to batch processes due to the causality amongst variables. Therefore, it is necessary to extend the original gSOC to batch processes. In addition to the nonconvexity challenge of the original gSOC problem, the new extension for batch processes has to face even more challenges. Particularly, the causality due to dynamics of batch processes brings in structural constraints on controlled variables (CVs), making a CV selection problem even more difficult. To address these challenges, the gSOC problem is recast in a vectorized formulation and it is proved that the structural constraints considered are linear in the vectorized formulation. Moreover, a novel shortcut method is proposed to efficiently find sub-optimal but more transparent solutions for this problem. The effectiveness of the new approach is validated through a case study of a fed-batch reactor, where CVs are constructed through a combination matrix with a repetitive structure, resulting in a simple SOC scheme. This simplicity facilitates the implementation of the SOC approach and enhances its practical applicability and robustness.

Chenchen Zhou, Shaoqi Wang, Hongxin Su et al.

Self-optimizing control is a strategy for selecting controlled variables, where the economic objective guides the selection and design of controlled variables, with the expectation that maintaining the controlled variables at constant values can achieve optimization effects, translating the process optimization problem into a process control problem. Currently, self-optimizing control is widely applied to steady-state optimization problems. However, the development of process systems exhibits a trend towards refinement, highlighting the importance of optimizing dynamic processes such as batch processes and grade transitions. This paper formally introduces the self-optimizing control problem for dynamic optimization, termed the dynamic self-optimizing control problem, extending the original definition of self-optimizing control. A novel concept, "dynamic controlled variables" (DCVs), is proposed, and an implicit control policy is presented based on this concept. The paper theoretically analyzes the advantages and generality of DCVs compared to explicit control strategies and elucidates the relationship between DCVs and traditional controllers. Moreover, this paper puts forth a data-driven approach to designing self-optimizing DCVs, which considers DCV design as a mapping identification problem and employs deep neural networks to parameterize the variables. Three case studies validate the efficacy and superiority of DCVs in approximating multi-valued and discontinuous functions, as well as their application to dynamic optimization problems with non-fixed horizons, which traditional self-optimizing control methods are unable to address.

Chenchen Zhou, Hongxin Su, Xinhui Tang et al.

Self-optimizing control (SOC) aims to maintain near-optimal process operation by judiciously selecting controlled variables (CVs). In this series of work, the generalized global SOC (g2SOC) approach is proposed, which extends the concept of SOC to the whole operation space and uses general nonlinear functions to design CVs instead of linear combinations. In the first part of this series work, two numerical approaches for g2SOC are proposed: the optimization-based approach and the regression-based approach, based on a theoretical analysis of the existence of perfect self-optimizing CVs. The CVs designed by the former perform better, but are usually infeasible for large-scale problems. In this paper, we propose an algorithm called objective-guided controlled variable learning (OGCVL) that combines the advantages of both and has a better scalability. OGCVL is proposed for efficient CV design that seamlessly integrates symbolic and numerical computation techniques. Finally, the effectiveness of the OGCVL method is verified in two numerical examples. Both examples illustrate show that the OGCVL method is able to achieve good results while maintaining computational efficiency and is also feasible in large-scale problems.