3.3AIOct 1, 2025
Integrating AI and Ensemble Forecasting: Explainable Materials Planning with Scorecards and Trend Insights for a Large-Scale ManufacturerSaravanan Venkatachalam
This paper presents a practical architecture for after-sales demand forecasting and monitoring that unifies a revenue- and cluster-aware ensemble of statistical, machine-learning, and deep-learning models with a role-driven analytics layer for scorecards and trend diagnostics. The framework ingests exogenous signals (installed base, pricing, macro indicators, life cycle, seasonality) and treats COVID-19 as a distinct regime, producing country-part forecasts with calibrated intervals. A Pareto-aware segmentation forecasts high-revenue items individually and pools the long tail via clusters, while horizon-aware ensembling aligns weights with business-relevant losses (e.g., WMAPE). Beyond forecasts, a performance scorecard delivers decision-focused insights: accuracy within tolerance thresholds by revenue share and count, bias decomposition (over- vs under-forecast), geographic and product-family hotspots, and ranked root causes tied to high-impact part-country pairs. A trend module tracks trajectories of MAPE/WMAPE and bias across recent months, flags entities that are improving or deteriorating, detects change points aligned with known regimes, and attributes movements to lifecycle and seasonal factors. LLMs are embedded in the analytics layer to generate role-aware narratives and enforce reporting contracts. They standardize business definitions, automate quality checks and reconciliations, and translate quantitative results into concise, explainable summaries for planners and executives. The system exposes a reproducible workflow -- request specification, model execution, database-backed artifacts, and AI-generated narratives -- so planners can move from "How accurate are we now?" to "Where is accuracy heading and which levers should we pull?", closing the loop between forecasting, monitoring, and inventory decisions across more than 90 countries and about 6,000 parts.
7.8AIAug 29, 2025
Integrating Large Language Models with Network Optimization for Interactive and Explainable Supply Chain Planning: A Real-World Case StudySaravanan Venkatachalam
This paper presents an integrated framework that combines traditional network optimization models with large language models (LLMs) to deliver interactive, explainable, and role-aware decision support for supply chain planning. The proposed system bridges the gap between complex operations research outputs and business stakeholder understanding by generating natural language summaries, contextual visualizations, and tailored key performance indicators (KPIs). The core optimization model addresses tactical inventory redistribution across a network of distribution centers for multi-period and multi-item, using a mixed-integer formulation. The technical architecture incorporates AI agents, RESTful APIs, and a dynamic user interface to support real-time interaction, configuration updates, and simulation-based insights. A case study demonstrates how the system improves planning outcomes by preventing stockouts, reducing costs, and maintaining service levels. Future extensions include integrating private LLMs, transfer learning, reinforcement learning, and Bayesian neural networks to enhance explainability, adaptability, and real-time decision-making.
4.1AIAug 7, 2020
Efficient algorithms for electric vehicles' min-max routing problemSeyed Sajjad Fazeli, Saravanan Venkatachalam, Jonathon M. Smereka
An increase in greenhouse gases emission from the transportation sector has led companies and the government to elevate and support the production of electric vehicles (EV). With recent developments in urbanization and e-commerce, transportation companies are replacing their conventional fleet with EVs to strengthen the efforts for sustainable and environment-friendly operations. However, deploying a fleet of EVs asks for efficient routing and recharging strategies to alleviate their limited range and mitigate the battery degradation rate. In this work, a fleet of electric vehicles is considered for transportation and logistic capabilities with limited battery capacity and scarce charging station availability. We introduce a min-max electric vehicle routing problem (MEVRP) where the maximum distance traveled by any EV is minimized while considering charging stations for recharging. We propose an efficient branch and cut framework and a three-phase hybrid heuristic algorithm that can efficiently solve a variety of instances. Extensive computational results and sensitivity analyses are performed to corroborate the efficiency of the proposed approach, both quantitatively and qualitatively.
6.5OCOct 8, 2019
Two-stage stochastic programming approach for path planning problems under travel time and availability uncertaintiesSaravanan Venkatachalam, Manish Bansal, Jonathon M. Smereka et al.
Significant advances in sensing, robotics, and wireless networks have enabled the collaborative utilization of autonomous aerial, ground and underwater vehicles for various applications. However, to successfully harness the benefits of these unmanned ground vehicles (UGVs) in homeland security operations, it is critical to efficiently solve UGV path planning problem which lies at the heart of these operations. Furthermore, in the real-world applications of UGVs, these operations encounter uncertainties such as incomplete information about the target sites, travel times, and the availability of vehicles, sensors, and fuel. This research paper focuses on developing algebraic-based-modeling framework to enable the successful deployment of a team of vehicles while addressing uncertainties in the distance traveled and the availability of UGVs for the mission.
1.2SYMay 31, 2017
An Exact Algorithm for a Fuel-Constrained Autonomous Vehicle Path Planning ProblemKaarthik Sundar, Saravanan Venkatachalam, Sivakumar Rathinam
This paper addresses a fuel-constrained, autonomous vehicle path planning problem in the presence of multiple refueling stations. We are given a set of targets, a set of refueling stations, and a depot where $m$ vehicles are stationed. The vehicles are allowed to refuel at any refueling station, and the objective of the problem is to determine a route for each vehicle starting and terminating at the depot, such that each target is visited by at least one vehicle, the vehicles never run out of fuel while traversing their routes, and the total travel cost of all the routes is a minimum. We present four new mixed-integer linear programming formulations for the problem. These formulations are compared both analytically and empirically, and a branch-and-cut algorithm is developed to compute an optimal solution. Extensive computational results on a large class of test instances that corroborate the effectiveness of the algorithm are also presented.