Chengyu Tao

Peng Ye, Chengyu Tao, Juan Du

There are a variety of industrial products that possess periodic textures or surfaces, such as carbon fiber textiles and display panels. Traditional image-based quality inspection methods for these products require identifying the periodic patterns from normal images (without anomaly and noise) and subsequently detecting anomaly pixels with inconsistent appearances. However, it remains challenging to accurately extract the periodic pattern from a single image in the presence of unknown anomalies and measurement noise. To deal with this challenge, this paper proposes a novel self-representation of the periodic image defined on a set of continuous parameters. In this way, periodic pattern learning can be embedded into a joint optimization framework, which is named periodic-sparse decomposition, with simultaneously modeling the sparse anomalies and Gaussian noise. Finally, for the real-world industrial images that may not strictly satisfy the periodic assumption, we propose a novel pixel-level anomaly scoring strategy to enhance the performance of anomaly detection. Both simulated and real-world case studies demonstrate the effectiveness of the proposed methodology for periodic pattern learning and anomaly detection.

Xuanming Cao, Chengyu Tao, Juan Du

The surface quality inspection of manufacturing parts based on 3D point cloud data has attracted increasing attention in recent years. The reason is that the 3D point cloud can capture the entire surface of manufacturing parts, unlike the previous practices that focus on some key product characteristics. However, achieving accurate 3D anomaly detection is challenging, due to the complex surfaces of manufacturing parts and the difficulty of collecting sufficient anomaly samples. To address these challenges, we propose a novel untrained anomaly detection method based on 3D point cloud data for complex manufacturing parts, which can achieve accurate anomaly detection in a single sample without training data. In the proposed framework, we transform an input sample into two sets of profiles along different directions. Based on one set of the profiles, a novel segmentation module is devised to segment the complex surface into multiple basic and simple components. In each component, another set of profiles, which have the nature of similar shapes, can be modeled as a low-rank matrix. Thus, accurate 3D anomaly detection can be achieved by using Robust Principal Component Analysis (RPCA) on these low-rank matrices. Extensive numerical experiments on different types of parts show that our method achieves promising results compared with the benchmark methods.

Xuanming Cao, Chengyu Tao, Yifeng Cheng et al.

Surface anomaly detection is pivotal for ensuring product quality in industrial manufacturing. While 2D image-based methods have achieved remarkable success, 3D point cloud-based detection remains underexplored despite its richer geometric cues. We argue that the key bottleneck is the absence of powerful pretrained foundation backbones in 3D comparable to those in 2D. To bridge this gap, we propose Importance-Aware Ensemble Network (IAENet), an ensemble framework that synergizes 2D pretrained expert with 3D expert models. However, naively fusing predictions from disparate sources is non-trivial: existing strategies can be affected by a poorly performing modality and thus degrade overall accuracy. To address this challenge, We introduce an novel Importance-Aware Fusion (IAF) module that dynamically assesses the contribution of each source and reweights their anomaly scores. Furthermore, we devise critical loss functions that explicitly guide the optimization of IAF, enabling it to combine the collective knowledge of the source experts but also preserve their unique strengths, thereby enhancing the overall performance of anomaly detection. Extensive experiments on MVTec 3D-AD demonstrate that our IAENet achieves a new state-of-the-art with a markedly lower false positive rate, underscoring its practical value for industrial deployment.