Konstantinos Gryllias

Huan Wang, Yan-Fu Li, Konstantinos Gryllias

In recent decades, Industrial Fault Diagnosis (IFD) has emerged as a crucial discipline concerned with detecting and gathering vital information about industrial equipment's health condition, thereby facilitating the identification of failure types and severities. The pursuit of precise and effective fault recognition has garnered substantial attention, culminating in a focus on automating equipment monitoring to preclude safety accidents and reduce reliance on human labor. The advent of artificial neural networks (ANNs) has been instrumental in augmenting intelligent IFD algorithms, particularly in the context of big data. Despite these advancements, ANNs, being a simplified biomimetic neural network model, exhibit inherent limitations such as resource and data dependencies and restricted cognitive capabilities. To address these limitations, the third-generation Spiking Neural Network (SNN), founded on principles of Brain-inspired computing, has surfaced as a promising alternative. The SNN, characterized by its biological neuron dynamics and spiking information encoding, demonstrates exceptional potential in representing spatiotemporal features. Consequently, developing SNN-based IFD models has gained momentum, displaying encouraging performance. Nevertheless, this field lacks systematic surveys to illustrate the current situation, challenges, and future directions. Therefore, this paper systematically reviews the theoretical progress of SNN-based models to answer the question of what SNN is. Subsequently, it reviews and analyzes existing SNN-based IFD models to explain why SNN needs to be used and how to use it. More importantly, this paper systematically answers the challenges, solutions, and opportunities of SNN in IFD.

Stephan Schmidt, Daniel N. Wilke, Konstantinos C. Gryllias

In vibration-based condition monitoring, optimal filter design improves fault detection by enhancing weak fault signatures within vibration signals. This process involves optimising a derived objective function from a defined objective. The objectives are often based on proxy health indicators to determine the filter's parameters. However, these indicators can be compromised by irrelevant extraneous signal components and fluctuating operational conditions, affecting the filter's efficacy. Fault detection primarily uses the fault component's prominence in the squared envelope spectrum, quantified by a squared envelope spectrum-based signal-to-noise ratio. New optimal filter objective functions are derived from the proposed generalised envelope spectrum-based signal-to-noise objective for machines operating under variable speed conditions. Instead of optimising proxy health indicators, the optimal filter coefficients of the formulation directly maximise the squared envelope spectrum-based signal-to-noise ratio over targeted frequency bands using standard gradient-based optimisers. Four derived objective functions from the proposed objective effectively outperform five prominent methods in tests on three experimental datasets.

Kilian Hendrickx, Wannes Meert, Yves Mollet et al.

Machine failures decrease up-time and can lead to extra repair costs or even to human casualties and environmental pollution. Recent condition monitoring techniques use artificial intelligence in an effort to avoid time-consuming manual analysis and handcrafted feature extraction. Many of these only analyze a single machine and require a large historical data set. In practice, this can be difficult and expensive to collect. However, some industrial condition monitoring applications involve a fleet of similar operating machines. In most of these applications, it is safe to assume healthy conditions for the majority of machines. Deviating machine behavior is then an indicator for a machine fault. This work proposes an unsupervised, generic, anomaly detection framework for fleet-based condition monitoring. It uses generic building blocks and offers three key advantages. First, a historical data set is not required due to online fleet-based comparisons. Second, it allows incorporating domain expertise by user-defined comparison measures. Finally, contrary to most black-box artificial intelligence techniques, easy interpretability allows a domain expert to validate the predictions made by the framework. Two use-cases on an electrical machine fleet demonstrate the applicability of the framework to detect a voltage unbalance by means of electrical and vibration signatures.