Rüdiger Daub

Johannes C. Bauer, Paul Geng, Stephan Trattnig et al.

Deep neural networks show great potential for automating various visual quality inspection tasks in manufacturing. However, their applicability is limited in more volatile scenarios, such as remanufacturing, where the inspected products and defect patterns often change. In such settings, deployed models require frequent adaptation to novel conditions, effectively posing a continual learning problem. To enable quick adaptation, the necessary training processes must be computationally efficient while still avoiding effects like catastrophic forgetting. This work presents a multi-level feature fusion (MLFF) approach that aims to improve both aspects simultaneously by utilizing representations from different depths of a pretrained network. We show that our approach is able to match the performance of end-to-end training for different quality inspection problems while using significantly less trainable parameters. Furthermore, it reduces catastrophic forgetting and improves generalization robustness to new product types or defects.

Johannes C. Bauer, Paul Geng, Stephan Trattnig et al.

Remanufacturing describes a process where worn products are restored to like-new condition and it offers vast ecological and economic potentials. A key step is the quality inspection of disassembled components, which is mostly done manually due to the high variety of parts and defect patterns. Deep neural networks show great potential to automate such visual inspection tasks but struggle to generalize to new product variants, components, or defect patterns. To tackle this challenge, we propose a novel image dataset depicting typical gearbox components in good and defective condition from two automotive transmissions. Depending on the train-test split of the data, different distribution shifts are generated to benchmark the generalization ability of a classification model. We evaluate different models using the dataset and propose a contrastive regularization loss to enhance model robustness. The results obtained demonstrate the ability of the loss to improve generalisation to unseen types of components.

Lukas Bahr, Lucas Poßner, Konstantin Weise et al.

Integrating advanced communication protocols in production has accelerated the adoption of data-driven predictive quality methods, notably machine learning (ML) models. However, ML models in image classification often face significant uncertainties arising from model, data, and domain shifts. These uncertainties lead to overconfidence in the classification model's output. To better understand these models, sensitivity analysis can help to analyze the relative influence of input parameters on the output. This work investigates the sensitivity of image classification models used for predictive quality. We propose modeling the distributional domain shifts of inputs with random variables and quantifying their impact on the model's outputs using Sobol indices computed via generalized polynomial chaos (GPC). This approach is validated through a case study involving a welding defect classification problem, utilizing a fine-tuned ResNet18 model and an emblem classification model used in BMW Group production facilities.