7.8ROJun 9
HiPi: Reproducible High-Fidelity Piezoresistive Sensors for Robotic ManipulationChangyi Lin, Raihan Haque, Hui-Ping Wang et al.
Piezoresistive tactile sensors are attractive for robotic manipulation because they are thin, lightweight, low-cost, and scalable to dense large-area sensing. However, existing systems still face a practical trade-off: recent reproducible designs emphasize accessibility and ease of reproduction, whereas high-fidelity readout architectures remain more difficult to fabricate, assemble, and deploy. We present HiPi, a reproducible high-fidelity piezoresistive sensing system for robotic manipulation. Building on a low-crosstalk readout principle, HiPi redesigns the complete hardware stack around reproducibility, deployability, and multi-sensor scalability. The system includes a compact readout PCB compatible with commercial PCB fabrication and assembly services, eliminating manual soldering; a smaller and lower-cost STM32-based MCU module; an optimized communication pipeline that achieves 220 Hz readout in a bimanual setup with four dense tactile arrays (2048 taxels in total); and FPCB-based conductive layers that simplify sensor fabrication and stacking. Experiments with structured 3D-printed contact patterns show that HiPi preserves contact geometry substantially better than a reproducible baseline, improving the average IoU from 0.428 to 0.797 and the average Dice score from 0.539 to 0.886. These results suggest that HiPi bridges an important gap between reproducible fabrication and high-fidelity readout, making dense piezoresistive tactile sensing more practical for bimanual manipulation and multi-fingered robotic systems.
3.0CEJun 16
A Differentiable GPU-Accelerated Finite Element Framework for Inverse Characterization of Finite-Strain Anisotropic PlasticityDeepak Sharma, Itzel Salgado, Lu Huang et al.
We present a fully differentiable, GPU-accelerated finite element framework for forward simulation and inverse characterization of finite-strain anisotropic elastoplastic materials. Built on JAX, the framework exploits modern accelerator architectures by parallelizing the three major computational bottlenecks in nonlinear FEM: elemental weak-form and tangent-stiffness evaluation, global sparse matrix assembly, and sparse linear solution. For a large-scale forward problem with 3 million degrees of freedom, JAX-FEM on a single NVIDIA H100 GPU achieves up to 9.4$\times$ speed-up over a 24-core CPU Abaqus baseline. Automatic differentiation is applied through the constitutive update and solver workflow, providing consistent Jacobians for complex constitutive models without manual derivation and accurate gradients for PDE-constrained inverse analysis. Compared with finite differences, the JAX-AD gradients avoid step-size sensitivity and provide the required sensitivities at substantially lower computational cost. For inverse characterization, we combine information-rich, topology-optimized heterogeneous specimen geometries with full-field displacement data to identify complex constitutive models with many parameters that would otherwise require many conventional experiments to characterize. We demonstrate accurate recovery of anisotropic yield and hardening parameters in progressively challenging settings, including uniform and spatially varying material properties. The resulting AD-based formulation enables efficient optimization in high-dimensional parameter spaces where finite-difference approaches are computationally infeasible. These results establish differentiable, GPU-accelerated FEM as a practical high-throughput engine for simulation, characterization, and optimization workflows in advanced manufacturing.