Hanqi Su

Jay Lee, Hanqi Su, Marco Macchi et al.

The evolution of artificial intelligence (AI) and machine learning (ML) is reshaping smart manufacturing by providing new capabilities for efficiency, adaptability, and autonomy across industrial value chains. However, the deployment of AI and ML in industrial settings still faces critical challenges, including the complexity of industrial big data, effective data management, integration with heterogeneous sensing and control systems, and the demand for trustworthy, explainable, and reliable operation in high-stakes industrial environments. In this roadmap, we present a comprehensive perspective on the foundations, applications, and emerging directions of AI and ML in smart manufacturing. It is structured in three parts. The first highlights the foundations and trends that frame the evolution of AI in smart manufacturing. The second focuses on key topics where AI is already enabling advances, including industrial big data analytics, advanced sensing and perception, autonomous systems, additive and laser-based manufacturing, digital twins, robotics, supply chain and logistics optimization, and sustainable manufacturing. The third section explores non-traditional ML approaches that are opening new frontiers, such as physics-informed AI, generative AI, semantic AI, advanced digital twins, explainable AI, RAMS, data-centric metrology, LLMs, and foundation models for highly connected and complex manufacturing systems. By identifying both opportunities and remaining barriers across these areas, this roadmap outlines the advances needed in methods, integration strategies, and industrial adoption. We hope this roadmap will serve as a guide for researchers, engineers, and practitioners to accelerate innovation, align academic and industrial priorities, and ensure that AI-driven smart manufacturing delivers reliable, sustainable, and scalable impact for the future of manufacturing ecosystems.

Hanqi Su, Jay Lee

In the field of Prognostics and Health Management (PHM), recent years have witnessed a significant surge in the application of machine learning (ML). Despite this growth, the field grapples with a lack of unified guidelines and systematic approaches for effectively implementing these ML techniques and comprehensive analysis regarding industrial open-source data across varied scenarios. To address these gaps, this paper provides a comprehensive review of ML approaches for diagnostics and prognostics of industrial systems using open-source datasets from PHM Data Challenge Competitions held between 2018 and 2023 by PHM Society and IEEE Reliability Society and summarizes a unified ML framework. This review systematically categorizes and scrutinizes the problems, challenges, methodologies, and advancements demonstrated in these competitions, highlighting the evolving role of both conventional machine learning and deep learning in tackling complex industrial tasks related to detection, diagnosis, assessment, and prognosis. Moreover, this paper delves into the common challenges in PHM data challenge competitions by emphasizing data-related and model-related issues and evaluating the limitations of these competitions. The potential solutions to address these challenges are also summarized. Finally, we identify key themes and potential directions for future research, providing opportunities and prospects for next-generation ML-PHM development in PHM domain.

Jay Lee, Hanqi Su

The recent emergence of large language models (LLMs) demonstrates the potential for artificial general intelligence, revealing new opportunities in Industry 4.0 and smart manufacturing. However, a notable gap exists in applying these LLMs in industry, primarily due to their training on general knowledge rather than domain-specific knowledge. Such specialized domain knowledge is vital for effectively addressing the complex needs of industrial applications. To bridge this gap, this paper proposes a unified industrial large knowledge model (ILKM) framework, emphasizing its potential to revolutionize future industries. In addition, ILKMs and LLMs are compared from eight perspectives. Finally, the "6S Principle" is proposed as the guideline for ILKM development, and several potential opportunities are highlighted for ILKM deployment in Industry 4.0 and smart manufacturing.

Jay Lee, Hanqi Su

Recent advancements in industrial artificial intelligence (AI) are reshaping the industry by driving smarter manufacturing, predictive maintenance, and intelligent decision-making. However, existing approaches often focus primarily on algorithms and models while overlooking the importance of systematically integrating domain knowledge, data, and models to develop more comprehensive and effective AI solutions. Therefore, the effective development and deployment of industrial AI require a more comprehensive and systematic approach. To address this gap, this paper reviews previous research, rethinks the role of industrial AI, and proposes a unified industrial AI foundation framework comprising three core modules: the knowledge module, data module, and model module. These modules help to extend and enhance the industrial AI methodology platform, supporting various industrial applications. In addition, a case study on rotating machinery diagnosis is presented to demonstrate the effectiveness of the proposed framework, and several future directions are highlighted for the development of the industrial AI foundation framework.

Jay Lee, Hanqi Su, Dai-Yan Ji et al.

Over the past ten years, the application of artificial intelligence (AI) and machine learning (ML) in engineering domains has gained significant popularity, showcasing their potential in data-driven contexts. However, the complexity and diversity of engineering problems often require the development of domain-specific AI approaches, which are frequently hindered by a lack of systematic methodologies, scalability, and robustness during the development process. To address this gap, this paper introduces the "ABCDE" as the key elements of Engineering AI and proposes a unified, systematic engineering AI ecosystem framework, including eight essential layers, along with attributes, goals, and applications, to guide the development and deployment of AI solutions for specific engineering needs. Additionally, key challenges are examined, and eight future research directions are highlighted. By providing a comprehensive perspective, this paper aims to advance the strategic implementation of AI, fostering the development of next-generation engineering AI solutions.

Hanqi Su, Binyang Song, Faez Ahmed

Accurate vehicle rating prediction can facilitate designing and configuring good vehicles. This prediction allows vehicle designers and manufacturers to optimize and improve their designs in a timely manner, enhance their product performance, and effectively attract consumers. However, most of the existing data-driven methods rely on data from a single mode, e.g., text, image, or parametric data, which results in a limited and incomplete exploration of the available information. These methods lack comprehensive analyses and exploration of data from multiple modes, which probably leads to inaccurate conclusions and hinders progress in this field. To overcome this limitation, we propose a multi-modal learning model for more comprehensive and accurate vehicle rating predictions. Specifically, the model simultaneously learns features from the parametric specifications, text descriptions, and images of vehicles to predict five vehicle rating scores, including the total score, critics score, performance score, safety score, and interior score. We compare the multi-modal learning model to the corresponding unimodal models and find that the multi-modal model's explanatory power is 4% - 12% higher than that of the unimodal models. On this basis, we conduct sensitivity analyses using SHAP to interpret our model and provide design and optimization directions to designers and manufacturers. Our study underscores the importance of the data-driven multi-modal learning approach for vehicle design, evaluation, and optimization. We have made the code publicly available at http://decode.mit.edu/projects/vehicleratings/.