Michael D. White

Michael D. White, Alexander Tarakanov, Christopher P. Race et al.

Finding efficient means of fingerprinting microstructural information is a critical step towards harnessing data-centric machine learning approaches. A statistical framework is systematically developed for compressed characterisation of a population of images, which includes some classical computer vision methods as special cases. The focus is on materials microstructure. The ultimate purpose is to rapidly fingerprint sample images in the context of various high-throughput design/make/test scenarios. This includes, but is not limited to, quantification of the disparity between microstructures for quality control, classifying microstructures, predicting materials properties from image data and identifying potential processing routes to engineer new materials with specific properties. Here, we consider microstructure classification and utilise the resulting features over a range of related machine learning tasks, namely supervised, semi-supervised, and unsupervised learning. The approach is applied to two distinct datasets to illustrate various aspects and some recommendations are made based on the findings. In particular, methods that leverage transfer learning with convolutional neural networks (CNNs), pretrained on the ImageNet dataset, are generally shown to outperform other methods. Additionally, dimensionality reduction of these CNN-based fingerprints is shown to have negligible impact on classification accuracy for the supervised learning approaches considered. In situations where there is a large dataset with only a handful of images labelled, graph-based label propagation to unlabelled data is shown to be favourable over discarding unlabelled data and performing supervised learning. In particular, label propagation by Poisson learning is shown to be highly effective at low label rates.

Michael D. White, Michael D. Atkinson, Adam J. Plowman et al.

Microstructure quantification is an important step towards establishing structure-property relationships in materials. Machine learning-based image processing methods have been shown to outperform conventional image processing techniques and are increasingly applied to microstructure quantification tasks. In this work, we present a 3D variational autoencoder (VAE) for encoding microstructure volume elements (VEs) comprising voxelated crystallographic orientation data. Crystal symmetries in the orientation space are accounted for by mapping to the crystallographic fundamental zone as a preprocessing step, which allows for a continuous loss function to be used and improves the training convergence rate. The VAE is then used to encode a training set of VEs with an equiaxed polycrystalline microstructure with random texture. Accurate reconstructions are achieved with a relative average misorientation error of 3x10^-2 on the test dataset, for a continuous latent space with dimension 256. We show that the model generalises well to microstructures with textures, grain sizes and aspect ratios outside the training distribution. Structure-property relationships are explored through using the training set of VEs as initial configurations in various crystal plasticity (CP) simulations. Microstructural fingerprints extracted from the VAE, which parameterise the VEs in a low-dimensional latent space, are stored alongside the volume-averaged stress response, at each strain increment, to uniaxial tensile deformation from CP simulations. This is then used to train a fully connected neural network mapping the input fingerprint to the resulting stress response, which acts as a surrogate model for the CP simulation. The fingerprint-based surrogate model is shown to accurately predict the microstructural dependence in the CP stress response, with a relative mean-squared error of 2.75 MPa on unseen test data.