Ehecatl Antonio Del Rio Chanona

Max Mowbray, Dongda Zhang, Ehecatl Antonio Del Rio Chanona

Reinforcement Learning (RL) has recently received significant attention from the process systems engineering and control communities. Recent works have investigated the application of RL to identify optimal scheduling decision in the presence of uncertainty. In this work, we present a RL methodology tailored to efficiently address production scheduling problems in the presence of uncertainty. We consider commonly imposed restrictions on these problems such as precedence and disjunctive constraints which are not naturally considered by RL in other contexts. Additionally, this work naturally enables the optimization of risk-sensitive formulations such as the conditional value-at-risk (CVaR), which are essential in realistic scheduling processes. The proposed strategy is investigated thoroughly in a parallel batch production environment, and benchmarked against mixed integer linear programming (MILP) strategies. We show that the policy identified by our approach is able to account for plant uncertainties in online decision-making, with expected performance comparable to existing MILP methods. Additionally, the framework gains the benefits of optimizing for risk-sensitive measures, and identifies online decisions orders of magnitude faster than the most efficient optimization approaches. This promises to mitigate practical issues and ease in handling realizations of process uncertainty in the paradigm of online production scheduling.

Maximilian Bloor, Martha White, Ehecatl Antonio del Rio Chanona et al.

Electrified chemical processes are incentivized by exposure to time-varying electricity markets to operate flexibly, but participating in demand response schemes can require satisfying terminal constraints over long horizons. Specifically, terminal constraints may be required when computing optimal schedules in order to preserve dynamic stability. Model-based optimization methods are computationally costly, and data-driven scheduling via reinforcement learning (RL) faces severe credit-assignment challenges. We integrate Goal-Space Planning (GSP) with Deep Deterministic Policy Gradient (DDPG), using learned temporally abstract models over discrete subgoals to propagate value across extended horizons. Using a simulated air separation benchmark, we demonstrate the proposed approach improves sample efficiency over standard DDPG while satisfying terminal storage constraints, mitigating myopic control behavior.

Juan D. Gil, Ehecatl Antonio Del Rio Chanona, José L. Guzmán et al.

The inherent complexity of living cells as production units creates major challenges for maintaining stable and optimal bioprocess conditions, especially in open Photobioreactors (PBRs) exposed to fluctuating environments. To address this, we propose a Reinforcement Learning (RL) control approach, combined with Behavior Cloning (BC), for pH regulation in open PBR systems. This represents, to the best of our knowledge, the first application of an RL-based control strategy to such a nonlinear and disturbance-prone bioprocess. Our method begins with an offline training stage in which the RL agent learns from trajectories generated by a nominal Proportional-Integral-Derivative (PID) controller, without direct interaction with the real system. This is followed by a daily online fine-tuning phase, enabling adaptation to evolving process dynamics and stronger rejection of fast, transient disturbances. This hybrid offline-online strategy allows deployment of an adaptive control policy capable of handling the inherent nonlinearities and external perturbations in open PBRs. Simulation studies highlight the advantages of our method: the Integral of Absolute Error (IAE) was reduced by 8% compared to PID control and by 5% relative to standard off-policy RL. Moreover, control effort decreased substantially-by 54% compared to PID and 7% compared to standard RL-an important factor for minimizing operational costs. Finally, an 8-day experimental validation under varying environmental conditions confirmed the robustness and reliability of the proposed approach. Overall, this work demonstrates the potential of RL-based methods for bioprocess control and paves the way for their broader application to other nonlinear, disturbance-prone systems.