Fabio Carrillo

Aidana Massalimova, Maikel Timmermans, Nicola Cavalcanti et al.

Pedicle drilling is a complex and critical spinal surgery task. Detecting breach or penetration of the surgical tool to the cortical wall during pilot-hole drilling is essential to avoid damage to vital anatomical structures adjacent to the pedicle, such as the spinal cord, blood vessels, and nerves. Currently, the guidance of pedicle drilling is done using image-guided methods that are radiation intensive and limited to the preoperative information. This work proposes a new radiation-free breach detection algorithm leveraging a non-visual sensor setup in combination with deep learning approach. Multiple vibroacoustic sensors, such as a contact microphone, a free-field microphone, a tri-axial accelerometer, a uni-axial accelerometer, and an optical tracking system were integrated into the setup. Data were collected on four cadaveric human spines, ranging from L5 to T10. An experienced spine surgeon drilled the pedicles relying on optical navigation. A new automatic labeling method based on the tracking data was introduced. Labeled data was subsequently fed to the network in mel-spectrograms, classifying the data into breach and non-breach. Different sensor types, sensor positioning, and their combinations were evaluated. The best results in breach recall for individual sensors could be achieved using contact microphones attached to the dorsal skin (85.8\%) and uni-axial accelerometers clamped to the spinous process of the drilled vertebra (81.0\%). The best-performing data fusion model combined the latter two sensors with a breach recall of 98\%. The proposed method shows the great potential of non-visual sensor fusion for avoiding screw misplacement and accidental bone breaches during pedicle drilling and could be extended to further surgical applications.

Open-H-Embodiment Consortium, Nigel Nelson, Juo-Tung Chen et al.

Autonomous medical robots hold promise to improve patient outcomes, reduce provider workload, democratize access to care, and enable superhuman precision. However, autonomous medical robotics has been limited by a fundamental data problem: existing medical robotic datasets are small, single-embodiment, and rarely shared openly, restricting the development of foundation models that the field needs to advance. We introduce Open-H-Embodiment, the largest open dataset of medical robotic video with synchronized kinematics to date, spanning more than 49 institutions and multiple robotic platforms including the CMR Versius, Intuitive Surgical's da Vinci, da Vinci Research Kit (dVRK), Rob Surgical BiTrack, Virtual Incision's MIRA, Moon Surgical Maestro, and a variety of custom systems, spanning surgical manipulation, robotic ultrasound, and endoscopy procedures. We demonstrate the research enabled by this dataset through two foundation models. GR00T-H is the first open foundation vision-language-action model for medical robotics, which is the only evaluated model to achieve full end-to-end task completion on a structured suturing benchmark (25% of trials vs. 0% for all others) and achieves 64% average success across a 29-step ex vivo suturing sequence. We also train Cosmos-H-Surgical-Simulator, the first action-conditioned world model to enable multi-embodiment surgical simulation from a single checkpoint, spanning nine robotic platforms and supporting in silico policy evaluation and synthetic data generation for the medical domain. These results suggest that open, large-scale medical robot data collection can serve as critical infrastructure for the research community, enabling advances in robot learning, world modeling, and beyond.

Jonas Hein, Frédéric Giraud, Lilian Calvet et al.

Surgery digitalization is the process of creating a virtual replica of real-world surgery, also referred to as a surgical digital twin (SDT). It has significant applications in various fields such as education and training, surgical planning, and automation of surgical tasks. In addition, SDTs are an ideal foundation for machine learning methods, enabling the automatic generation of training data. In this paper, we present a proof of concept (PoC) for surgery digitalization that is applied to an ex-vivo spinal surgery. The proposed digitalization focuses on the acquisition and modelling of the geometry and appearance of the entire surgical scene. We employ five RGB-D cameras for dynamic 3D reconstruction of the surgeon, a high-end camera for 3D reconstruction of the anatomy, an infrared stereo camera for surgical instrument tracking, and a laser scanner for 3D reconstruction of the operating room and data fusion. We justify the proposed methodology, discuss the challenges faced and further extensions of our prototype. While our PoC partially relies on manual data curation, its high quality and great potential motivate the development of automated methods for the creation of SDTs.

Emma Most, Jonas Hein, Frédéric Giraud et al.

Advances in computer vision, particularly in optical image-based 3D reconstruction and feature matching, enable applications like marker-less surgical navigation and digitization of surgery. However, their development is hindered by a lack of suitable datasets with 3D ground truth. This work explores an approach to generating realistic and accurate ex vivo datasets tailored for 3D reconstruction and feature matching in open orthopedic surgery. A set of posed images and an accurately registered ground truth surface mesh of the scene are required to develop vision-based 3D reconstruction and matching methods suitable for surgery. We propose a framework consisting of three core steps and compare different methods for each step: 3D scanning, calibration of viewpoints for a set of high-resolution RGB images, and an optical-based method for scene registration. We evaluate each step of this framework on an ex vivo scoliosis surgery using a pig spine, conducted under real operating room conditions. A mean 3D Euclidean error of 0.35 mm is achieved with respect to the 3D ground truth. The proposed method results in submillimeter accurate 3D ground truths and surgical images with a spatial resolution of 0.1 mm. This opens the door to acquiring future surgical datasets for high-precision applications.

Martin Huber, Nicola A. Cavalcanti, Ayoob Davoodi et al.

Despite their mechanical sophistication, surgical robots remain blind to their surroundings. This lack of spatial awareness causes collisions, system recoveries, and workflow disruptions, issues that will intensify with the introduction of distributed robots with independent interacting arms. Existing tracking systems rely on bulky infrared cameras and reflective markers, providing only limited views of the surgical scene and adding hardware burden in crowded operating rooms. We present a marker-free proprioception method that enables precise localisation of surgical robots under their sterile draping despite associated obstruction of visual cues. Our method solely relies on lightweight stereo-RGB cameras and novel transformer-based deep learning models. It builds on the largest multi-centre spatial robotic surgery dataset to date (1.4M self-annotated images from human cadaveric and preclinical in vivo studies). By tracking the entire robot and surgical scene, rather than individual markers, our approach provides a holistic view robust to occlusions, supporting surgical scene understanding and context-aware control. We demonstrate an example of potential clinical benefits during in vivo breathing compensation with access to tissue dynamics, unobservable under state of the art tracking, and accurately locate in multi-robot systems for future intelligent interaction. In addition, and compared with existing systems, our method eliminates markers and improves tracking visibility by 25%. To our knowledge, this is the first demonstration of marker-free proprioception for fully draped surgical robots, reducing setup complexity, enhancing safety, and paving the way toward modular and autonomous robotic surgery.

Yunke Ao, Hooman Esfandiari, Fabio Carrillo et al.

Spinal fusion surgery requires highly accurate implantation of pedicle screw implants, which must be conducted in critical proximity to vital structures with a limited view of anatomy. Robotic surgery systems have been proposed to improve placement accuracy, however, state-of-the-art systems suffer from the limitations of open-loop approaches, as they follow traditional concepts of preoperative planning and intraoperative registration, without real-time recalculation of the surgical plan. In this paper, we propose an intraoperative planning approach for robotic spine surgery that leverages real-time observation for drill path planning based on Safe Deep Reinforcement Learning (DRL). The main contributions of our method are (1) the capability to guarantee safe actions by introducing an uncertainty-aware distance-based safety filter; and (2) the ability to compensate for incomplete intraoperative anatomical information, by encoding a-priori knowledge about anatomical structures with a network pre-trained on high-fidelity anatomical models. Planning quality was assessed by quantitative comparison with the gold standard (GS) drill planning. In experiments with 5 models derived from real magnetic resonance imaging (MRI) data, our approach was capable of achieving 90% bone penetration with respect to the GS while satisfying safety requirements, even under observation and motion uncertainty. To the best of our knowledge, our approach is the first safe DRL approach focusing on orthopedic surgeries.

Jonas Hein, Nicola Cavalcanti, Daniel Suter et al.

State-of-the-art research of traditional computer vision is increasingly leveraged in the surgical domain. A particular focus in computer-assisted surgery is to replace marker-based tracking systems for instrument localization with pure image-based 6DoF pose estimation using deep-learning methods. However, state-of-the-art single-view pose estimation methods do not yet meet the accuracy required for surgical navigation. In this context, we investigate the benefits of multi-view setups for highly accurate and occlusion-robust 6DoF pose estimation of surgical instruments and derive recommendations for an ideal camera system that addresses the challenges in the operating room. The contributions of this work are threefold. First, we present a multi-camera capture setup consisting of static and head-mounted cameras, which allows us to study the performance of pose estimation methods under various camera configurations. Second, we publish a multi-view RGB-D video dataset of ex-vivo spine surgeries, captured in a surgical wet lab and a real operating theatre and including rich annotations for surgeon, instrument, and patient anatomy. Third, we evaluate three state-of-the-art single-view and multi-view methods for the task of 6DoF pose estimation of surgical instruments and analyze the influence of camera configurations, training data, and occlusions on the pose accuracy and generalization ability. The best method utilizes five cameras in a multi-view pose optimization and achieves an average position and orientation error of 1.01 mm and 0.89° for a surgical drill as well as 2.79 mm and 3.33° for a screwdriver under optimal conditions. Our results demonstrate that marker-less tracking of surgical instruments is becoming a feasible alternative to existing marker-based systems.