Ye Lu

Cheng Gong, Yao Chen, Qiuyang Luo et al.

Multi-exit network is a promising architecture for efficient model inference by sharing backbone networks and weights among multiple exits. However, the gradient conflict of the shared weights results in sub-optimal accuracy. This paper introduces Deep Feature Surgery (\methodname), which consists of feature partitioning and feature referencing approaches to resolve gradient conflict issues during the training of multi-exit networks. The feature partitioning separates shared features along the depth axis among all exits to alleviate gradient conflict while simultaneously promoting joint optimization for each exit. Subsequently, feature referencing enhances multi-scale features for distinct exits across varying depths to improve the model accuracy. Furthermore, \methodname~reduces the training operations with the reduced complexity of backpropagation. Experimental results on Cifar100 and ImageNet datasets exhibit that \methodname~provides up to a \textbf{50.00\%} reduction in training time and attains up to a \textbf{6.94\%} enhancement in accuracy when contrasted with baseline methods across diverse models and tasks. Budgeted batch classification evaluation on MSDNet demonstrates that DFS uses about $\mathbf{2}\boldsymbol{\times}$ fewer average FLOPs per image to achieve the same classification accuracy as baseline methods on Cifar100. The code is available at https://github.com/GongCheng1919/dfs.

Yangfan Li, Satyajit Mojumder, Ye Lu et al.

A digital twin (DT) is a virtual representation of physical process, products and/or systems that requires a high-fidelity computational model for continuous update through the integration of sensor data and user input. In the context of laser powder bed fusion (LPBF) additive manufacturing, a digital twin of the manufacturing process can offer predictions for the produced parts, diagnostics for manufacturing defects, as well as control capabilities. This paper introduces a parameterized physics-based digital twin (PPB-DT) for the statistical predictions of LPBF metal additive manufacturing process. We accomplish this by creating a high-fidelity computational model that accurately represents the melt pool phenomena and subsequently calibrating and validating it through controlled experiments. In PPB-DT, a mechanistic reduced-order method-driven stochastic calibration process is introduced, which enables the statistical predictions of the melt pool geometries and the identification of defects such as lack-of-fusion porosity and surface roughness, specifically for diagnostic applications. Leveraging data derived from this physics-based model and experiments, we have trained a machine learning-based digital twin (PPB-ML-DT) model for predicting, monitoring, and controlling melt pool geometries. These proposed digital twin models can be employed for predictions, control, optimization, and quality assurance within the LPBF process, ultimately expediting product development and certification in LPBF-based metal additive manufacturing.

Lei Zhang, Ye Lu, Shaoqiang Tang et al.

This paper presents a proper generalized decomposition (PGD) based reduced-order model of hierarchical deep-learning neural networks (HiDeNN). The proposed HiDeNN-PGD method keeps both advantages of HiDeNN and PGD methods. The automatic mesh adaptivity makes the HiDeNN-PGD more accurate than the finite element method (FEM) and conventional PGD, using a fraction of the FEM degrees of freedom. The accuracy and convergence of the method have been studied theoretically and numerically, with a comparison to different methods, including FEM, PGD, HiDeNN and Deep Neural Networks. In addition, we theoretically showed that the PGD converges to FEM at increasing modes, and the PGD error is a direct sum of the FEM error and the mode reduction error. The proposed HiDeNN-PGD performs high accuracy with orders of magnitude fewer degrees of freedom, which shows a high potential to achieve fast computations with a high level of accuracy for large-size engineering problems.