Thorsten Wuest

Mojtaba A. Farahani, M. R. McCormick, Robert Gianinny et al.

Since the inception of Industry 4.0 in 2012, emerging technologies have enabled the acquisition of vast amounts of data from diverse sources such as machine tools, robust and affordable sensor systems with advanced information models, and other sources within Smart Manufacturing Systems (SMS). As a result, the amount of data that is available in manufacturing settings has exploded, allowing data-hungry tools such as Artificial Intelligence (AI) and Machine Learning (ML) to be leveraged. Time-series analytics has been successfully applied in a variety of industries, and that success is now being migrated to pattern recognition applications in manufacturing to support higher quality products, zero defect manufacturing, and improved customer satisfaction. However, the diverse landscape of manufacturing presents a challenge for successfully solving problems in industry using time-series pattern recognition. The resulting research gap of understanding and applying the subject matter of time-series pattern recognition in manufacturing is a major limiting factor for adoption in industry. The purpose of this paper is to provide a structured perspective of the current state of time-series pattern recognition in manufacturing with a problem-solving focus. By using an ontology to classify and define concepts, how they are structured, their properties, the relationships between them, and considerations when applying them, this paper aims to provide practical and actionable guidelines for application and recommendations for advancing time-series analytics.

Mojtaba A. Farahani, M. R. McCormick, Ramy Harik et al.

Manufacturing is gathering extensive amounts of diverse data, thanks to the growing number of sensors and rapid advances in sensing technologies. Among the various data types available in SMS settings, time-series data plays a pivotal role. Hence, TSC emerges is crucial in this domain. The objective of this study is to fill this gap by providing a rigorous experimental evaluation of the SoTA ML and DL algorithms for TSC tasks in manufacturing and industrial settings. We first explored and compiled a comprehensive list of more than 92 SoTA algorithms from both TSC and manufacturing literature. Following, we selected the 36 most representative algorithms from this list. To evaluate their performance across various manufacturing classification tasks, we curated a set of 22 manufacturing datasets, representative of different characteristics that cover diverse manufacturing problems. Subsequently, we implemented and evaluated the algorithms on the manufacturing benchmark datasets, and analyzed the results for each dataset. Based on the results, ResNet, DrCIF, InceptionTime, and ARSENAL are the top-performing algorithms, boasting an average accuracy of over 96.6% across all 22 manufacturing TSC datasets. These findings underscore the robustness, efficiency, scalability, and effectiveness of convolutional kernels in capturing temporal features in time-series data, as three out of the top four performing algorithms leverage these kernels for feature extraction. Additionally, LSTM, BiLSTM, and TS-LSTM algorithms deserve recognition for their effectiveness in capturing features within time-series data using RNN-based structures.

Md Habibor Rahman, Rocco Cassandro, Thorsten Wuest et al.

An attack taxonomy offers a consistent and structured classification scheme to systematically understand, identify, and classify cybersecurity threat attributes. However, existing taxonomies only focus on a narrow range of attacks and limited threat attributes, lacking a comprehensive characterization of manufacturing cybersecurity threats. There is little to no focus on characterizing threat actors and their intent, specific system and machine behavioral deviations introduced by cyberattacks, system-level and operational implications of attacks, and potential countermeasures against those attacks. To close this pressing research gap, this work proposes a comprehensive attack taxonomy for a holistic understanding and characterization of cybersecurity threats in manufacturing systems. Specifically, it introduces taxonomical classifications for threat actors and their intent and potential alterations in system behavior due to threat events. The proposed taxonomy categorizes attack methods/vectors and targets/locations and incorporates operational and system-level attack impacts. This paper also presents a classification structure for countermeasures, provides examples of potential countermeasures, and explains how they fit into the proposed taxonomical classification. Finally, the implementation of the proposed taxonomy is illustrated using two realistic scenarios of attacks on typical smart manufacturing systems, as well as several real-world cyber-physical attack incidents and academic case studies. The developed manufacturing attack taxonomy offers a holistic view of the attack chain in manufacturing systems, starting from the attack launch to the possible damages and system behavior changes within the system. Furthermore, it guides the design and development of appropriate protective and detective countermeasures by leveraging the attack realization through observed system deviations.

Mojtaba A. Farahani, Fadi El Kalach, Austin Harper et al.

TSF is growing in various domains including manufacturing. Although numerous TSF algorithms have been developed recently, the validation and evaluation of algorithms hold substantial value for researchers and practitioners and are missing. This study aims to fill this gap by evaluating the SoTA TSF algorithms on thirteen manufacturing datasets, focusing on their applicability in manufacturing. Each algorithm was selected based on its TSF category to ensure a representative set of algorithms. The evaluation includes different scenarios to evaluate the models using two problem categories and two forecasting horizons. To evaluate the performance, the WAPE was calculated, and additional post hoc analyses were conducted to assess the significance of observed differences. Only algorithms with codes from open-source libraries were utilized, and no hyperparameter tuning was done. This allowed us to evaluate the algorithms as "out-of-the-box" solutions that can be easily implemented, ensuring their usability within the manufacturing by practitioners with limited technical knowledge. This aligns to facilitate the adoption of these techniques in smart manufacturing systems. Based on the results, transformer and MLP-based architectures demonstrated the best performance with MLP-based architecture winning the most scenarios. For univariate TSF, PatchTST emerged as the most robust, particularly for long-term horizons, while for multivariate problems, MLP-based architectures like N-HITS and TiDE showed superior results. The study revealed that simpler algorithms like XGBoost could outperform complex algorithms in certain tasks. These findings challenge the assumption that more sophisticated models produce better results. Additionally, the research highlighted the importance of computational resource considerations, showing variations in runtime and memory usage across different algorithms.

Ramy Harik, Fadi El Kalach, Jad Samaha et al.

This paper presents two industry-grade datasets captured during an 8-hour continuous operation of the manufacturing assembly line at the Future Factories Lab, University of South Carolina, on 08/13/2024. The datasets adhere to industry standards, covering communication protocols, actuators, control mechanisms, transducers, sensors, and cameras. Data collection utilized both integrated and external sensors throughout the laboratory, including sensors embedded within the actuators and externally installed devices. Additionally, high-performance cameras captured key aspects of the operation. In a prior experiment [1], a 30-hour continuous run was conducted, during which all anomalies were documented. Maintenance procedures were subsequently implemented to reduce potential errors and operational disruptions. The two datasets include: (1) a time-series analog dataset, and (2) a multi-modal time-series dataset containing synchronized system data and images. These datasets aim to support future research in advancing manufacturing processes by providing a platform for testing novel algorithms without the need to recreate physical manufacturing environments. Moreover, the datasets are open-source and designed to facilitate the training of artificial intelligence models, streamlining research by offering comprehensive, ready-to-use resources for various applications and projects.

Ahmed Shoyeb Raihan, Austin Harper, Israt Zarin Era et al.

Ensuring the quality and reliability of Metal Additive Manufacturing (MAM) components is crucial, especially in the Laser Powder Bed Fusion (L-PBF) process, where melt pool defects such as keyhole, balling, and lack of fusion can significantly compromise structural integrity. This study presents SL-RF+ (Sequentially Learned Random Forest with Enhanced Sampling), a novel Sequential Learning (SL) framework for melt pool defect classification designed to maximize data efficiency and model accuracy in data-scarce environments. SL-RF+ utilizes RF classifier combined with Least Confidence Sampling (LCS) and Sobol sequence-based synthetic sampling to iteratively select the most informative samples to learn from, thereby refining the model's decision boundaries with minimal labeled data. Results show that SL-RF+ outperformed traditional machine learning models across key performance metrics, including accuracy, precision, recall, and F1 score, demonstrating significant robustness in identifying melt pool defects with limited data. This framework efficiently captures complex defect patterns by focusing on high-uncertainty regions in the process parameter space, ultimately achieving superior classification performance without the need for extensive labeled datasets. While this study utilizes pre-existing experimental data, SL-RF+ shows strong potential for real-world applications in pure sequential learning settings, where data is acquired and labeled incrementally, mitigating the high costs and time constraints of sample acquisition.

Mojtaba A. Farahani, Md Irfan Khan, Thorsten Wuest

The convergence of Agentic AI and MAS enables a new paradigm for intelligent decision making in SMS. Traditional MAS architectures emphasize distributed coordination and specialized autonomy, while recent advances in agentic AI driven by LLMs introduce higher order reasoning, planning, and tool orchestration capabilities. This paper presents a hybrid agentic AI and multi agent framework for a Prescriptive Maintenance use case, where LLM based agents provide strategic orchestration and adaptive reasoning, complemented by rule based and SLMs agents performing efficient, domain specific tasks on the edge. The proposed framework adopts a layered architecture that consists of perception, preprocessing, analytics, and optimization layers, coordinated through an LLM Planner Agent that manages workflow decisions and context retention. Specialized agents autonomously handle schema discovery, intelligent feature analysis, model selection, and prescriptive optimization, while a HITL interface ensures transparency and auditability of generated maintenance recommendations. This hybrid design supports dynamic model adaptation, cost efficient maintenance scheduling, and interpretable decision making. An initial proof of concept implementation is validated on two industrial manufacturing datasets. The developed framework is modular and extensible, supporting seamless integration of new agents or domain modules as capabilities evolve. The results demonstrate the system capability to automatically detect schema, adapt preprocessing pipelines, optimize model performance through adaptive intelligence, and generate actionable, prioritized maintenance recommendations. The framework shows promise in achieving improved robustness, scalability, and explainability for RxM in smart manufacturing, bridging the gap between high level agentic reasoning and low level autonomous execution.