Tom Maus

Tom Maus, Stephan Frank, Tobias Glasmachers

Reinforcement learning (RL) is still rarely applied in industrial control, partly due to the difficulty of training reliable agents for real-world conditions. This work investigates how evolution strategies can support RL in such settings by introducing a continuous-control adaptation of an industrial sorting benchmark. The CMA-ES algorithm is used to generate high-quality demonstrations that warm-start RL agents. Results show that CMA-ES-guided initialization significantly improves stability and performance. Furthermore, the demonstration trajectories generated with the CMA-ES provide a strong oracle reference performance level, which is of interest in its own right. The study delivers a focused proof of concept for hybrid evolutionary-RL approaches and a basis for future, more complex industrial applications.

Tom Maus, Asma Atamna, Tobias Glasmachers

Reinforcement Learning (RL) has demonstrated significant potential in certain real-world industrial applications, yet its broader deployment remains limited by inherent challenges such as sample inefficiency and unstable learning dynamics. This study investigates the utilization of Genetic Algorithms (GAs) as a mechanism for improving RL performance in an industrially inspired sorting environment. We propose a novel approach in which GA-generated expert demonstrations are used to enhance policy learning. These demonstrations are incorporated into a Deep Q-Network (DQN) replay buffer for experience-based learning and utilized as warm-start trajectories for Proximal Policy Optimization (PPO) agents to accelerate training convergence. Our experiments compare standard RL training with rule-based heuristics, brute-force optimization, and demonstration data, revealing that GA-derived demonstrations significantly improve RL performance. Notably, PPO agents initialized with GA-generated data achieved superior cumulative rewards, highlighting the potential of hybrid learning paradigms, where heuristic search methods complement data-driven RL. The utilized framework is publicly available and enables further research into adaptive RL strategies for real-world applications.

Tom Maus, Nico Zengeler, Tobias Glasmachers

We present a novel reinforcement learning (RL) environment designed to both optimize industrial sorting systems and study agent behavior in evolving spaces. In simulating material flow within a sorting process our environment follows the idea of a digital twin, with operational parameters like belt speed and occupancy level. To reflect real-world challenges, we integrate common upgrades to industrial setups, like new sensors or advanced machinery. It thus includes two variants: a basic version focusing on discrete belt speed adjustments and an advanced version introducing multiple sorting modes and enhanced material composition observations. We detail the observation spaces, state update mechanisms, and reward functions for both environments. We further evaluate the efficiency of common RL algorithms like Proximal Policy Optimization (PPO), Deep-Q-Networks (DQN), and Advantage Actor Critic (A2C) in comparison to a classical rule-based agent (RBA). This framework not only aids in optimizing industrial processes but also provides a foundation for studying agent behavior and transferability in evolving environments, offering insights into model performance and practical implications for real-world RL applications.

Tom Maus, Asma Atamna, Tobias Glasmachers

Autonomous control of multi-stage industrial processes requires both local specialization and global coordination. Reinforcement learning (RL) offers a promising approach, but its industrial adoption remains limited due to challenges such as reward design, modularity, and action space management. Many academic benchmarks differ markedly from industrial control problems, limiting their transferability to real-world applications. This study introduces an enhanced industry-inspired benchmark environment that combines tasks from two existing benchmarks, SortingEnv and ContainerGym, into a sequential recycling scenario with sorting and pressing operations. We evaluate two control strategies: a modular architecture with specialized agents and a monolithic agent governing the full system, while also analyzing the impact of action masking. Our experiments show that without action masking, agents struggle to learn effective policies, with the modular architecture performing better. When action masking is applied, both architectures improve substantially, and the performance gap narrows considerably. These results highlight the decisive role of action space constraints and suggest that the advantages of specialization diminish as action complexity is reduced. The proposed benchmark thus provides a valuable testbed for exploring practical and robust multi-agent RL solutions in industrial automation, while contributing to the ongoing debate on centralization versus specialization.

Asma Atamna, Tom Maus, Fabian Kievelitz et al.

The learning rate is a crucial hyperparameter in deep learning, with its ideal value depending on the problem and potentially changing during training. In this paper, we investigate the practical utility of adaptive learning rate mechanisms that adjust step sizes dynamically in response to the loss landscape. We revisit a cumulative path-based adaptation scheme proposed in 2017, which adjusts the learning rate based on the discrepancy between the observed path length, computed as a time-discounted sum of normalized gradient steps, and the expected length of a random walk. While the original approach offers a compelling intuition, we show that its adaptation mechanism for Adam is conceptually inconsistent due to the optimizer's internal preconditioning. We propose a corrected variant that better reflects Adam's update dynamics. To assess the practical value of online learning rate adaptation, we benchmark SGD and Adam, with and without cumulative adaptation, and compare them to a recent alternative method. Our results aim to clarify when and why such adaptive strategies offer practical benefits.