Ashley Lenau

Andreas E. Robertson, Samuel B. Inman, Ashley T. Lenau et al.

Aleatoric uncertainties - irremovable variability in microstructure morphology, constituent behavior, and processing conditions - pose a major challenge to developing uncertainty-robust digital twins. We introduce the Variational Deep Material Network (VDMN), a physics-informed surrogate model that enables efficient and probabilistic forward and inverse predictions of material behavior. The VDMN captures microstructure-induced variability by embedding variational distributions within its hierarchical, mechanistic architecture. Using an analytic propagation scheme based on Taylor-series expansion and automatic differentiation, the VDMN efficiently propagates uncertainty through the network during training and prediction. We demonstrate its capabilities in two digital-twin-driven applications: (1) as an uncertainty-aware materials digital twin, it predicts and experimentally validates the nonlinear mechanical variability in additively manufactured polymer composites; and (2) as an inverse calibration engine, it disentangles and quantitatively identifies overlapping sources of uncertainty in constituent properties. Together, these results establish the VDMN as a foundation for uncertainty-robust materials digital twins.

Ashley Lenau, Dennis Dimiduk, Stephen R. Niezgoda

A successful deep learning network is highly dependent not only on the training dataset, but the training algorithm used to condition the network for a given task. The loss function, dataset, and tuning of hyperparameters all play an essential role in training a network, yet there is not much discussion on the reliability or reproducibility of a training algorithm. With the rise in popularity of physics-informed loss functions, this raises the question of how reliable one's loss function is in conditioning a network to enforce a particular boundary condition. Reporting the model variation is needed to assess a loss function's ability to consistently train a network to obey a given boundary condition, and provides a fairer comparison among different methods. In this work, a Pix2Pix network predicting the stress fields of high elastic contrast composites is used as a case study. Several different loss functions enforcing stress equilibrium are implemented, with each displaying different levels of variation in convergence, accuracy, and enforcing stress equilibrium across many training sessions. Suggested practices in reporting model variation are also shared.