Sven Matthiesen

Nehal Afifi, Abdelmonem Elhendawi, Felix Leitenberger et al.

Electro-Hydrostatic Actuators (EHAs) are widely used in aerospace and industrial systems, where timely detection of sensor anomalies is essential to ensure safe and reliable operation. However, the large volume and high sampling frequency of EHA sensor data pose challenges for accurate and efficient anomaly detection. Conventional statistical and classical machine-learning methods such as Z-score, Interquartile Range (IQR), Median Absolute Deviation (MAD), Isolation Forest, Gaussian Mixture, and k-means often fail to capture the temporal dependencies inherent in EHA signals, resulting in limited detection accuracy and elevated false-alarm rates. Furthermore, systematic evaluations of data-driven anomaly detection approaches for EHA systems remain scarce, particularly under varying operational conditions. This study presents an offline anomaly-detection framework for univariate EHA sensor signals, focusing on temperature and pressure data collected from a controlled test bench. The method employs a reconstruction-based Long Short-Term Memory (LSTM) autoencoder, calibrated and evaluated using validation-set reconstruction-error distributions. Performance is assessed across multiple fault-injection scenarios using accuracy, precision, recall, and F1-score, complemented by sensitivity analyses under varying operating conditions. The LSTM autoencoder achieved an average accuracy of 99.0\%, precision up to 100\%, recall between 90.2\% and 99.6\%, and F1-scores from 93.1\% to 99.8\%, demonstrating high detection sensitivity and a very low false-alarm rate across all evaluated sensors. These results highlight the feasibility of data-driven offline anomaly detection for EHAs. Future work will focus on adapting the developed framework for an online (real-time) environment.

Nehal Afifi, Mehdi Khabou, Victor Mas et al.

Returned products in circular factories re-enter production with heterogeneous degradation states, usage histories, and remaining capability. Reuse cannot be decided from the current inspection alone, because future function fulfillment and component integrity may evolve differently under the next service scenario. Existing PHM approaches support degradation prediction, but often target fixed operating conditions or isolated component benchmarks, while material-fatigue assessment is rarely linked to system-level functional prognosis. This paper addresses this gap for an angle grinder by combining uncertainty-aware functional prediction with component-level fatigue assessment in an instance-specific reliability workflow. The proposed framework combines the current tool state with recent force--torque usage windows. A convolutional encoder extracts loading patterns from spindle forces and shaft torque, and an LSTM backbone predicts nine functional variables as Gaussian mean and variance estimates. In parallel, the same loading history is translated into output-shaft fatigue information through finite-element-supported stress reconstruction, S--N/Miner damage evaluation with Haibach extension, and Paris-law crack-growth analysis. A streaming replay algorithm consolidates both branches into functional, material, and system reliability trajectories. Held-out tests show mean \(2\%\)-tolerance accuracy of 0.9652 across nine outputs. Thermal variables are predicted near-perfectly, while drive motor current and load speed remain the most demanding dynamic outputs, with \(R^2\) values of 0.9750 and 0.9924. Torque history is especially important for these variables, and the conventional LSTM outperforms GRU and xLSTM in the short-history setting. Reliability calibration is most informative for drive motor current, where predicted and observed exceedance probabilities ...

Di Wen, Zeyun Zhong, David Schneider et al.

We introduce IMPACT, a synchronized five-view RGB-D dataset for deployment-oriented industrial procedural understanding, built around real assembly and disassembly of a commercial angle grinder with professional-grade tools. To our knowledge, IMPACT is the first real industrial assembly benchmark that jointly provides synchronized ego-exo RGB-D capture, decoupled bimanual annotation, compliance-aware state tracking, and explicit anomaly--recovery supervision within a single real industrial workflow. It comprises 112 trials from 13 participants totaling 39.5 hours, with multi-route execution governed by a partial-order prerequisite graph, a six-category anomaly taxonomy, and operator cognitive load measured via NASA-TLX. The annotation hierarchy links hand-specific atomic actions to coarse procedural steps, component assembly states, and per-hand compliance phases, with synchronized null spans across views to decouple perceptual limitations from algorithmic failure. Systematic baselines reveal fundamental limitations that remain invisible to single-task benchmarks, particularly under realistic deployment conditions that involve incomplete observations, flexible execution paths, and corrective behavior. The full dataset, annotations, and evaluation code are available at https://github.com/Kratos-Wen/IMPACT.

Xin Jiang, Junwei Zheng, Ruiping Liu et al.

As Vision-Language Models (VLMs) advance, human-centered Assistive Technologies (ATs) for helping People with Visual Impairments (PVIs) are evolving into generalists, capable of performing multiple tasks simultaneously. However, benchmarking VLMs for ATs remains under-explored. To bridge this gap, we first create a novel AT benchmark (@Bench). Guided by a pre-design user study with PVIs, our benchmark includes the five most crucial vision-language tasks: Panoptic Segmentation, Depth Estimation, Optical Character Recognition (OCR), Image Captioning, and Visual Question Answering (VQA). Besides, we propose a novel AT model (@Model) that addresses all tasks simultaneously and can be expanded to more assistive functions for helping PVIs. Our framework exhibits outstanding performance across tasks by integrating multi-modal information, and it offers PVIs a more comprehensive assistance. Extensive experiments prove the effectiveness and generalizability of our framework.

Jiahang Li, Lucas Cazzonelli, Jacqueline Höllig et al.

The growing adoption of Industrial Internet of Things (IIoT) technologies enables automated, real-time collection of manufacturing process data, unlocking new opportunities for data-driven product development. Current data-driven methods are generally applied within specific domains, such as design or manufacturing, with limited exploration of integrating design features and manufacturing process data. Since design decisions significantly affect manufacturing outcomes, such as error rates, energy consumption, and processing times, the lack of such integration restricts the potential for data-driven product design improvements. This paper presents a data-driven approach to mapping and analyzing the relationship between design features and manufacturing process data. A comprehensive system architecture is developed to ensure continuous data collection and integration. The linkage between design features and manufacturing process data serves as the basis for developing a machine learning model that enables automated design improvement suggestions. By integrating manufacturing process data with sustainability metrics, this approach opens new possibilities for sustainable product development.

David Schneider, Simon Reiß, Marco Kugler et al.

Exploring the intricate dynamics between muscular and skeletal structures is pivotal for understanding human motion. This domain presents substantial challenges, primarily attributed to the intensive resources required for acquiring ground truth muscle activation data, resulting in a scarcity of datasets. In this work, we address this issue by establishing Muscles in Time (MinT), a large-scale synthetic muscle activation dataset. For the creation of MinT, we enriched existing motion capture datasets by incorporating muscle activation simulations derived from biomechanical human body models using the OpenSim platform, a common approach in biomechanics and human motion research. Starting from simple pose sequences, our pipeline enables us to extract detailed information about the timing of muscle activations within the human musculoskeletal system. Muscles in Time contains over nine hours of simulation data covering 227 subjects and 402 simulated muscle strands. We demonstrate the utility of this dataset by presenting results on neural network-based muscle activation estimation from human pose sequences with two different sequence-to-sequence architectures. Data and code are provided under https://simplexsigil.github.io/mint.

Nehal Afifi, Christoph Wittig, Lukas Paehler et al.

The increasing availability of data and advancements in computational intelligence have accelerated the adoption of data-driven methods (DDMs) in product development. However, their integration into product development remains fragmented. This fragmentation stems from uncertainty, particularly the lack of clarity on what types of DDMs to use and when to employ them across the product development lifecycle. To address this, a necessary first step is to investigate the usage of DDM in engineering design by identifying which methods are being used, at which development stages, and for what application. This paper presents a PRISMA systematic literature review. The V-model as a product development framework was adopted and simplified into four stages: system design, system implementation, system integration, and validation. A structured search across Scopus, Web of Science, and IEEE Xplore (2014--2024) retrieved 1{,}689 records. After screening, 114 publications underwent full-text analysis. Findings show that machine learning (ML) and statistical methods dominate current practice, whereas deep learning (DL), though still less common, exhibits a clear upward trend in adoption. Additionally, supervised learning, clustering, regression analysis, and surrogate modeling are prevalent in design, implementation, and integration system stages but contributions to validation remain limited. Key challenges in existing applications include limited model interpretability, poor cross-stage traceability, and insufficient validation under real-world conditions. Additionally, it highlights key limitations and opportunities such as the need for interpretable hybrid models. This review is a first step toward design-stage guidelines; a follow-up synthesis should map computer science algorithms to engineering design problems and activities.

Ines Boujnah, Nehal Afifi, Andreas Wettstein et al.

Bolted joints are critical in engineering for maintaining structural integrity and reliability. Accurate prediction of parameters influencing their function and behavior is essential for optimal performance. Traditional methods often fail to capture the non-linear behavior of bolted joints or require significant computational resources, limiting accuracy and efficiency. This study addresses these limitations by combining empirical data with a feed-forward neural network to predict load capacity and friction coefficients. Leveraging experimental data and systematic preprocessing, the model effectively captures nonlinear relationships, including rescaling output variables to address scale discrepancies, achieving 95.24% predictive accuracy. While limited dataset size and diversity restrict generalizability, the findings demonstrate the potential of neural networks as a reliable, efficient alternative for bolted joint design. Future work will focus on expanding datasets and exploring hybrid modeling techniques to enhance applicability.

Jairo Inga, Miriam Ruess, Jan Heinrich Robens et al.

The notion of symbiosis has been increasingly mentioned in research on physically coupled human-machine systems. Yet, a uniform specification on which aspects constitute human-machine symbiosis is missing. By combining the expertise of different disciplines, we elaborate on a multivariate perspective of symbiosis as the highest form of physically coupled human-machine systems. Four dimensions are considered: Task, interaction, performance, and experience. First, human and machine work together to accomplish a common task conceptualized on both a decision and an action level (task dimension). Second, each partner possesses an internal representation of own as well as the other partner's intentions and influence on the environment. This alignment, which is the core of the interaction, constitutes the symbiotic understanding between both partners, being the basis of a joint, highly coordinated and effective action (interaction dimension). Third, the symbiotic interaction leads to synergetic effects regarding the intention recognition and complementary strengths of the partners, resulting in a higher overall performance (performance dimension). Fourth, symbiotic systems specifically change the user's experiences, like flow, acceptance, sense of agency, and embodiment (experience dimension). This multivariate perspective is flexible and generic and is also applicable in diverse human-machine scenarios, helping to bridge barriers between different disciplines.