Jay Lee

Hanqi Su, Jay Lee

In the field of Prognostics and Health Management (PHM), recent years have witnessed a significant surge in the application of machine learning (ML). Despite this growth, the field grapples with a lack of unified guidelines and systematic approaches for effectively implementing these ML techniques and comprehensive analysis regarding industrial open-source data across varied scenarios. To address these gaps, this paper provides a comprehensive review of ML approaches for diagnostics and prognostics of industrial systems using open-source datasets from PHM Data Challenge Competitions held between 2018 and 2023 by PHM Society and IEEE Reliability Society and summarizes a unified ML framework. This review systematically categorizes and scrutinizes the problems, challenges, methodologies, and advancements demonstrated in these competitions, highlighting the evolving role of both conventional machine learning and deep learning in tackling complex industrial tasks related to detection, diagnosis, assessment, and prognosis. Moreover, this paper delves into the common challenges in PHM data challenge competitions by emphasizing data-related and model-related issues and evaluating the limitations of these competitions. The potential solutions to address these challenges are also summarized. Finally, we identify key themes and potential directions for future research, providing opportunities and prospects for next-generation ML-PHM development in PHM domain.

Jay Lee, Hanqi Su

The recent emergence of large language models (LLMs) demonstrates the potential for artificial general intelligence, revealing new opportunities in Industry 4.0 and smart manufacturing. However, a notable gap exists in applying these LLMs in industry, primarily due to their training on general knowledge rather than domain-specific knowledge. Such specialized domain knowledge is vital for effectively addressing the complex needs of industrial applications. To bridge this gap, this paper proposes a unified industrial large knowledge model (ILKM) framework, emphasizing its potential to revolutionize future industries. In addition, ILKMs and LLMs are compared from eight perspectives. Finally, the "6S Principle" is proposed as the guideline for ILKM development, and several potential opportunities are highlighted for ILKM deployment in Industry 4.0 and smart manufacturing.

Jay Lee, Dai-Yan Ji, Yuan-Ming Hsu

This paper presents a topological analytics approach within the 5-level Cyber-Physical Systems (CPS) architecture for the Stream-of-Quality assessment in smart manufacturing. The proposed methodology not only enables real-time quality monitoring and predictive analytics but also discovers the hidden relationships between quality features and process parameters across different manufacturing processes. A case study in additive manufacturing was used to demonstrate the feasibility of the proposed methodology to maintain high product quality and adapt to product quality variations. This paper demonstrates how topological graph visualization can be effectively used for the real-time identification of new representative data through the Stream-of-Quality assessment.

Jay Lee, Hanqi Su, Dai-Yan Ji et al.

Over the past ten years, the application of artificial intelligence (AI) and machine learning (ML) in engineering domains has gained significant popularity, showcasing their potential in data-driven contexts. However, the complexity and diversity of engineering problems often require the development of domain-specific AI approaches, which are frequently hindered by a lack of systematic methodologies, scalability, and robustness during the development process. To address this gap, this paper introduces the "ABCDE" as the key elements of Engineering AI and proposes a unified, systematic engineering AI ecosystem framework, including eight essential layers, along with attributes, goals, and applications, to guide the development and deployment of AI solutions for specific engineering needs. Additionally, key challenges are examined, and eight future research directions are highlighted. By providing a comprehensive perspective, this paper aims to advance the strategic implementation of AI, fostering the development of next-generation engineering AI solutions.

J. Cha, J. Lee, J. Cho et al.

Imbalanced and small data regimes are pervasive in domains such as rare disease imaging, genomics, and disaster response, where labeled samples are scarce and naive augmentation often introduces artifacts. Existing solutions such as oversampling, focal loss, or meta-weighting address isolated aspects of this challenge but remain fragile or complex. We introduce FOSSIL (Flexible Optimization via Sample Sensitive Importance Learning), a unified weighting framework that seamlessly integrates class imbalance correction, difficulty-aware curricula, augmentation penalties, and warmup dynamics into a single interpretable formula. Unlike prior heuristics, the proposed framework provides regret-based theoretical guarantees and achieves consistent empirical gains over ERM, curriculum, and meta-weighting baselines on synthetic and real-world datasets, while requiring no architectural changes.