Xiaosong Du

Samuel Sisk, Xiaosong Du

To aid urban air mobility (UAM), electric vertical takeoff and landing (eVTOL) aircraft are being targeted. Conventional multidisciplinary analysis and optimization (MDAO) can be expensive, while surrogate-based optimization can struggle with challenging physical constraints. This work proposes physics-constrained generative adversarial networks (physicsGAN), to intelligently parameterize the takeoff control profiles of an eVTOL aircraft and to transform the original design space to a feasible space. Specifically, the transformed feasible space refers to a space where all designs directly satisfy all design constraints. The physicsGAN-enabled surrogate-based takeoff trajectory design framework was demonstrated on the Airbus A3 Vahana. The physicsGAN generated only feasible control profiles of power and wing angle in the feasible space with around 98.9% of designs satisfying all constraints. The proposed design framework obtained 99.6% accuracy compared with simulation-based optimal design and took only 2.2 seconds, which reduced the computational time by around 200 times. Meanwhile, data-driven GAN-enabled surrogate-based optimization took 21.9 seconds using a derivative-free optimizer, which was around an order of magnitude slower than the proposed framework. Moreover, the data-driven GAN-based optimization using gradient-based optimizers could not consistently find the optimal design during random trials and got stuck in an infeasible region, which is problematic in real practice. Therefore, the proposed physicsGAN-based design framework outperformed data-driven GAN-based design to the extent of efficiency (2.2 seconds), optimality (99.6% accurate), and feasibility (100% feasible). According to the literature review, this is the first physics-constrained generative artificial intelligence enabled by surrogate models.

Nathan M. Roberts, Xiaosong Du

The rapid advancement of electric vertical take-off and landing (eVTOL) aircraft offers a promising opportunity to alleviate urban traffic congestion. Thus, developing optimal takeoff trajectories for minimum energy consumption becomes essential for broader eVTOL aircraft applications. Conventional optimal control methods (such as dynamic programming and linear quadratic regulator) provide highly efficient and well-established solutions but are limited by problem dimensionality and complexity. Deep reinforcement learning (DRL) emerges as a special type of artificial intelligence tackling complex, nonlinear systems; however, the training difficulty is a key bottleneck that limits DRL applications. To address these challenges, we propose the transformer-guided DRL to alleviate the training difficulty by exploring a realistic state space at each time step using a transformer. The proposed transformer-guided DRL was demonstrated on an optimal takeoff trajectory design of an eVTOL drone for minimal energy consumption while meeting takeoff conditions (i.e., minimum vertical displacement and minimum horizontal velocity) by varying control variables (i.e., power and wing angle to the vertical). Results presented that the transformer-guided DRL agent learned to take off with $4.57\times10^6$ time steps, representing 25% of the $19.79\times10^6$ time steps needed by a vanilla DRL agent. In addition, the transformer-guided DRL achieved 97.2% accuracy on the optimal energy consumption compared against the simulation-based optimal reference while the vanilla DRL achieved 96.3% accuracy. Therefore, the proposed transformer-guided DRL outperformed vanilla DRL in terms of both training efficiency as well as optimal design verification.

Jichao Li, Xiaosong Du, Joaquim R. R. A. Martins

Machine learning (ML) has been increasingly used to aid aerodynamic shape optimization (ASO), thanks to the availability of aerodynamic data and continued developments in deep learning. We review the applications of ML in ASO to date and provide a perspective on the state-of-the-art and future directions. We first introduce conventional ASO and current challenges. Next, we introduce ML fundamentals and detail ML algorithms that have been successful in ASO. Then, we review ML applications to ASO addressing three aspects: compact geometric design space, fast aerodynamic analysis, and efficient optimization architecture. In addition to providing a comprehensive summary of the research, we comment on the practicality and effectiveness of the developed methods. We show how cutting-edge ML approaches can benefit ASO and address challenging demands, such as interactive design optimization. Practical large-scale design optimizations remain a challenge because of the high cost of ML training. Further research on coupling ML model construction with prior experience and knowledge, such as physics-informed ML, is recommended to solve large-scale ASO problems.

Thomas O'Leary-Roseberry, Xiaosong Du, Anirban Chaudhuri et al.

We propose a scalable framework for the learning of high-dimensional parametric maps via adaptively constructed residual network (ResNet) maps between reduced bases of the inputs and outputs. When just few training data are available, it is beneficial to have a compact parametrization in order to ameliorate the ill-posedness of the neural network training problem. By linearly restricting high-dimensional maps to informed reduced bases of the inputs, one can compress high-dimensional maps in a constructive way that can be used to detect appropriate basis ranks, equipped with rigorous error estimates. A scalable neural network learning framework is thus to learn the nonlinear compressed reduced basis mapping. Unlike the reduced basis construction, however, neural network constructions are not guaranteed to reduce errors by adding representation power, making it difficult to achieve good practical performance. Inspired by recent approximation theory that connects ResNets to sequential minimizing flows, we present an adaptive ResNet construction algorithm. This algorithm allows for depth-wise enrichment of the neural network approximation, in a manner that can achieve good practical performance by first training a shallow network and then adapting. We prove universal approximation of the associated neural network class for $L^2_ν$ functions on compact sets. Our overall framework allows for constructive means to detect appropriate breadth and depth, and related compact parametrizations of neural networks, significantly reducing the need for architectural hyperparameter tuning. Numerical experiments for parametric PDE problems and a 3D CFD wing design optimization parametric map demonstrate that the proposed methodology can achieve remarkably high accuracy for limited training data, and outperformed other neural network strategies we compared against.