Noelia Grande Gutiérrez

Jiangce Chen, Wenzhuo Xu, Martha Baldwin et al.

High-fidelity, data-driven models that can quickly simulate thermal behavior during additive manufacturing (AM) are crucial for improving the performance of AM technologies in multiple areas, such as part design, process planning, monitoring, and control. However, the complexities of part geometries make it challenging for current models to maintain high accuracy across a wide range of geometries. Additionally, many models report a low mean square error (MSE) across the entire domain (part). However, in each time step, most areas of the domain do not experience significant changes in temperature, except for the heat-affected zones near recent depositions. Therefore, the MSE-based fidelity measurement of the models may be overestimated. This paper presents a data-driven model that uses Fourier Neural Operator to capture the local temperature evolution during the additive manufacturing process. In addition, the authors propose to evaluate the model using the $R^2$ metric, which provides a relative measure of the model's performance compared to using mean temperature as a prediction. The model was tested on numerical simulations based on the Discontinuous Galerkin Finite Element Method for the Direct Energy Deposition process, and the results demonstrate that the model achieves high fidelity as measured by $R^2$ and maintains generalizability to geometries that were not included in the training process.

Jiangce Chen, Wenzhuo Xu, Zeda Xu et al.

Time-dependent partial differential equations (PDEs) for classic physical systems are established based on the conservation of mass, momentum, and energy, which are ubiquitous in scientific and engineering applications. These PDEs are strictly local-dependent according to the principle of locality in physics, which means that the evolution at a point is only influenced by the neighborhood around it whose size is determined by the length of timestep multiplied with the speed of characteristic information traveling in the system. However, deep learning architecture cannot strictly enforce the local-dependency as it inevitably increases the scope of information to make local predictions as the number of layers increases. Under limited training data, the extra irrelevant information results in sluggish convergence and compromised generalizability. This paper aims to solve this problem by proposing a data decomposition method to strictly limit the scope of information for neural operators making local predictions, which is called data decomposition enforcing local-dependency (DDELD). The numerical experiments over multiple physical phenomena show that DDELD significantly accelerates training convergence and reduces test errors of benchmark models on large-scale engineering simulations.